Are you looking to enhance your production efficiency? Comparing the top air classifier supplier factories is crucial for making informed decisions. Discovering the best options can lead to improved quality and cost savings. Dive in to find out which suppliers stand out and how they can benefit your business!
Classifiers & Air Classifiers – Hosokawa Alpine
Product Details: Hosokawa Alpine classifiers and air classifiers are designed for a wide range of applications, covering fineness ranges from d97 = 2 µm to d97 = 200 µm.
Technical Parameters:
– Energy consumption: Low energy consumption for cost savings.
– Fineness range: d97 = 2 µm to d97 = 200 µm.
Application Scenarios:
– Classification of minerals such as limestone, ores, and talc.
– Dedusting toners and powders containing titanium oxide.
Pros:
– Low wear and wear protection options available.
– Special versions for pharmaceutical and food industries.
Cons:
– Specific classifiers may have limited fineness ranges.
– Potentially higher initial investment costs.
Air Classification | Particle Processing – AVEKA
Product Details: AVEKA Centrifugal Air Classifier for fine particle separation in the less than 75 micron range.
Technical Parameters:
– Operating principles utilize centrifugal force and aerodynamic drag.
– Achieves precise and sharp separation at high solids loading.
Application Scenarios:
– Tighter particle size distribution requirements.
– Removal of coarse or fine particles.
Pros:
– High efficiency in separating fine particles.
– Custom processing capabilities available.
Cons:
– Limited to materials less than 75 microns.
– Potential challenges with combustible or abrasive materials.
Air Classifiers – Sturtevant Inc
Product Details: Whirlwind® Air Classifier: Designed to process a wide variety of materials, capable of separating powders from 100 to 400 mesh (150 to 38 microns). Side Draft Air Classifier: Versatile, energy-efficient system for consistent separation of particles in the 100 to 400 mesh range. SuperFine Air Classifier: High accuracy in separation of particles from 325 to 4,800 mesh (3 to 45 microns) with tight particle size distribution.
Technical Parameters:
– Whirlwind®: 100 to 400 mesh (150 to 38 microns)
– SuperFine: 325 to 4,800 mesh (3 to 45 microns), throughput up to 30,000 lbs. per…
Application Scenarios:
– Processing abrasive and non-abrasive materials
– Material processing solutions for size reduction and air classification challeng…
Pros:
– Compact design and lower capital cost for Whirlwind®
– High degree of accuracy and tight particle size distribution for SuperFine
Cons:
– Limited to specific mesh ranges for each classifier
– Potential wear on components when processing abrasive materials
Ball Mills | Air Classification | United States
Product Details: RSG Inc manufactures air classifiers, ball mills, and stirred media mills for fine, superfine, and ultrafine powder production.
Technical Parameters:
– Fine particle cuts from 500 microns down to 7 microns
– Production capacity from 5 lb/hr to over 300 TPH
Application Scenarios:
– Mineral processing
– Chemical industry
Pros:
– High product yields
– Efficient dedusting
Cons:
– Requires specialized installation
– Potentially high initial investment
Air Classifying Mill for Particle Size Reduction – Prater Industries
Product Details: Prater’s Air Classifying Mills (CLM) utilize a two-stage closed circuit grinding process with an internal air classifier for optimal particle size reduction.
Technical Parameters:
– Final particle size range from 149 microns to a mean size of 5 to 7 microns
– Available sizes from 3 HP CLM-18 to 250 HP CLM-101
Application Scenarios:
– Grinding difficult materials
– Achieving narrow particle size distribution
Pros:
– Durable construction with welded carbon or stainless steel
– Easy maintenance with large access doors
Cons:
– Potentially higher initial investment compared to standard mills
– Requires specific setup for optimal performance
Air Classifier Equipment for Precision Applications – Prater Industries
Product Details: Prater Air Classifiers provide a highly precise method for separating and classifying particles to the desired size and density.
Technical Parameters:
– Operating range of 1 to 75 Microns
– Feed rate for 1 to 75 kilograms/hour
Application Scenarios:
– Ideal for use in closed-circuit with a conventional milling system
– Suitable for dry bulk materials requiring ultra-fine separation
Pros:
– Durable, heavy-duty fabrication in either carbon or stainless steel
– Precise control of the cut point by varying rotor speed
Cons:
– Requires adjustable secondary air system for optimal performance
– Potentially high initial investment for specialized equipment
Air Classifier Manufacturer (ACM) – Rieco
Product Details: RIECO’s Air Classifier Mill (ACM) features integrated grinding, classification, conveying, and collecting operations. It ensures ultra-fine grinding (up to 2 microns) depending on the product’s nature.
Technical Parameters:
– Mill: ACM 5, Main Motor HP: 5, Rotor RPM: 9400, Classifier Motor HP: 1, Classifi…
– Mill: ACM 10, Main Motor HP: 10, Rotor RPM: 7000, Classifier Motor HP: 1.5, Clas…
Application Scenarios:
– Chemical: Phenolic resins, Toner Powders, Talc
– Food, Spices & Confectionery: Turmeric, Gluten, Sugar
Pros:
– Modern, Economical, simple design
– High efficiency with low specific energy requirement
Cons:
– May require specialized maintenance for optimal performance
– Initial setup cost can be high
Mistral – Air Classifier – NETZSCH Grinding & Dispersing
Product Details: Mistral – Air Classifier for Ultrafine Products designed to produce ultra-fine products down to d98 < 3.5 μm with competitive energy consumption.
Technical Parameters:
– Cut point down to d98 < 2 μm
– Tip speeds up to 108 m/s
Application Scenarios:
– Ultrafine classification of industrial minerals such as calcite, dolomite, chalk…
– Production of ultra-fine particles on an industrial scale
Pros:
– Very sharp cut points with high yields
– Low maintenance costs and trouble-free maintenance
Cons:
– Specific energy consumption may vary
– Initial investment cost may be high
Air classifiers – Metso
Product Details: Air classifiers separate and recover ultrafine, fine and coarse materials in mining, aggregates production, sand manufacturing and other industrial processes. They offer efficient, ecological, and economical separation without the use of water.
Technical Parameters:
– Separation range: 1,700+ microns to 20 microns
– Feed rates: 0.1 to 200 tons per hour
Application Scenarios:
– Mining
– Aggregates production
Pros:
– Highly accurate separation with adjustable cut points
– Low maintenance costs due to intelligent engineering
Cons:
– Limited to dry classification processes
– Potentially higher initial investment compared to wet classifiers
Air Classifiers Suppliers – Thomasnet
Product Details: Air classifiers designed to separate fine powders from various milling processes.
Technical Parameters:
– Particle separation range: 0.5 to 250 microns
– Capacities up to 250 TPH
Application Scenarios:
– Oil and fertilizer industries
– Mining and power generation
Pros:
– Wide flexibility of operation with adjustable particle separation
– Robust construction and wear resistance
Cons:
– Potentially high initial investment
– Requires maintenance for optimal performance
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Classifiers & Air Classifiers – Hosokawa Alpine | Hosokawa Alpine classifiers and air classifiers are designed for a wide range of applications, covering fineness ranges from d97 = 2 µm to d97 = 200 µ… | – Low wear and wear protection options available. – Special versions for pharmaceutical and food industries. | – Specific classifiers may have limited fineness ranges. – Potentially higher initial investment costs. | www.hosokawa-alpine.com |
| Air Classification | Particle Processing – AVEKA | AVEKA Centrifugal Air Classifier for fine particle separation in the less than 75 micron range. | – High efficiency in separating fine particles. – Custom processing capabilities available. | – Limited to materials less than 75 microns. – Potential challenges with combustible or abrasive materials. |
| Air Classifiers – Sturtevant Inc | Whirlwind® Air Classifier: Designed to process a wide variety of materials, capable of separating powders from 100 to 400 mesh (150 to 38 microns). Si… | – Compact design and lower capital cost for Whirlwind® – High degree of accuracy and tight particle size distribution for SuperFine | – Limited to specific mesh ranges for each classifier – Potential wear on components when processing abrasive materials | sturtevantinc.com |
| Ball Mills | Air Classification | United States | RSG Inc manufactures air classifiers, ball mills, and stirred media mills for fine, superfine, and ultrafine powder production. | – High product yields – Efficient dedusting |
| Air Classifying Mill for Particle Size Reduction – Prater Industries | Prater’s Air Classifying Mills (CLM) utilize a two-stage closed circuit grinding process with an internal air classifier for optimal particle size red… | – Durable construction with welded carbon or stainless steel – Easy maintenance with large access doors | – Potentially higher initial investment compared to standard mills – Requires specific setup for optimal performance | www.praterindustries.com |
| Air Classifier Equipment for Precision Applications – Prater Industries | Prater Air Classifiers provide a highly precise method for separating and classifying particles to the desired size and density. | – Durable, heavy-duty fabrication in either carbon or stainless steel – Precise control of the cut point by varying rotor speed | – Requires adjustable secondary air system for optimal performance – Potentially high initial investment for specialized equipment | www.praterindustries.com |
| Air Classifier Manufacturer (ACM) – Rieco | RIECO’s Air Classifier Mill (ACM) features integrated grinding, classification, conveying, and collecting operations. It ensures ultra-fine grinding (… | – Modern, Economical, simple design – High efficiency with low specific energy requirement | – May require specialized maintenance for optimal performance – Initial setup cost can be high | www.rieco.com |
| Mistral – Air Classifier – NETZSCH Grinding & Dispersing | Mistral – Air Classifier for Ultrafine Products designed to produce ultra-fine products down to d98 < 3.5 μm with competitive energy consumption. | – Very sharp cut points with high yields – Low maintenance costs and trouble-free maintenance | – Specific energy consumption may vary – Initial investment cost may be high | grinding.netzsch.com |
| Air classifiers – Metso | Air classifiers separate and recover ultrafine, fine and coarse materials in mining, aggregates production, sand manufacturing and other industrial pr… | – Highly accurate separation with adjustable cut points – Low maintenance costs due to intelligent engineering | – Limited to dry classification processes – Potentially higher initial investment compared to wet classifiers | www.metso.com |
| Air Classifiers Suppliers – Thomasnet | Air classifiers designed to separate fine powders from various milling processes. | – Wide flexibility of operation with adjustable particle separation – Robust construction and wear resistance | – Potentially high initial investment – Requires maintenance for optimal performance | www.thomasnet.com |
Frequently Asked Questions (FAQs)
What is an air classifier and how does it work?
An air classifier is a device that separates particles based on their size and density using air flow. It works by introducing a mixture of particles into a chamber where air is blown through. Lighter particles are carried away by the air, while heavier ones fall to the bottom, allowing for efficient separation.
What industries commonly use air classifiers?
Air classifiers are widely used in industries such as mining, pharmaceuticals, food processing, and recycling. They help improve product quality by ensuring consistent particle sizes and removing unwanted materials.
How do I choose the right air classifier supplier?
When selecting a supplier, consider their experience, product range, and customer reviews. It’s also important to evaluate their technical support and after-sales service to ensure you receive the best possible assistance.
What factors affect the performance of an air classifier?
The performance of an air classifier can be influenced by factors such as particle size distribution, air flow rate, and the design of the classifier itself. Proper calibration and maintenance are also crucial for optimal performance.
Can air classifiers be customized for specific applications?
Yes, many suppliers offer customization options to meet your specific needs. This can include adjustments to the classifier’s design, size, and operational parameters to ensure it effectively handles your unique materials and requirements.