Introduction to Integrex in China

As China continues to solidify its position as a global manufacturing powerhouse, the role of advanced technologies like Integrex becomes increasingly vital. This guide delves into the significance of Integrex systems, which combine multiple machining processes into a single setup, enhancing efficiency and precision in production.

Readers can expect to explore the various applications of Integrex in Chinese industries, from aerospace to automotive. We will examine how these systems contribute to reducing lead times and improving product quality, ultimately driving competitiveness in the market.

Additionally, this guide will provide insights into the latest trends and innovations surrounding Integrex technology in China. By understanding these developments, readers will gain a comprehensive view of how Integrex is shaping the future of manufacturing in the region.

Comprehensive Guide to INTEGREX Multi-Tasking Machines

Multi-tasking machines have revolutionized the manufacturing landscape, allowing for enhanced productivity and efficiency. Among the leaders in this field is the INTEGREX series by Mazak, which combines turning and milling capabilities in a single setup. This guide will delve into the technical features, types, and advantages of INTEGREX machines, providing insights for manufacturers looking to optimize their operations.

Technical Features of INTEGREX Machines

The INTEGREX series is known for its advanced technology and versatility. Below is a comparison table highlighting some of the key technical features of various INTEGREX models.

Feature	INTEGREX i-400S-2500U	INTEGREX i-630V/6	INTEGREX e-500H	INTEGREX e-670H
Max. Workpiece Size	Φ28.74″ × 39.37″	Φ41.34″ × 39.37″	Φ820 mm	Φ1070 mm
Max. Spindle Speed	3,300 RPM	550 RPM	4,000 RPM	4,000 RPM
Tool Shank	CAT No. 40	CAT No. 50	15″ to 21″	18″ to 32″
Number of Axes	5	5	5	5
Control System	MAZATROL SmoothAi	MAZATROL SmoothAi	MAZATROL SmoothAi	MAZATROL SmoothAi
Auto Tool Changer	36-tool ATC	36-tool ATC	36-tool ATC	36-tool ATC
Y-axis Travel	N/A	300 mm	500 mm	670 mm

These features illustrate the advanced capabilities of INTEGREX machines, making them suitable for a wide range of applications, from aerospace to automotive manufacturing.

Types of INTEGREX Machines

Mazak offers various models within the INTEGREX series, each designed to meet specific manufacturing needs. The following table outlines the differences between some of the key models.

Model	Type	Key Features
INTEGREX i-400S-2500U	Multi-Tasking Center	High precision, second spindle for DONE IN ONE®
INTEGREX i-630V/6	Vertical Machining Center	Excellent for large workpieces, 5-axis capability
INTEGREX e-500H	Hybrid Multi-Tasking	Large swing, Y-axis stroke for long workpieces
INTEGREX e-670H	Hybrid Multi-Tasking	Enhanced milling performance, deep machining

Each model is tailored to specific tasks, ensuring that manufacturers can select the right machine for their production requirements.

Advantages of INTEGREX Machines

The INTEGREX series offers numerous advantages that contribute to its popularity in the manufacturing sector:

Increased Productivity: By combining multiple machining processes into one setup, INTEGREX machines significantly reduce cycle times and lead times.
Space Efficiency: The compact design of these machines allows manufacturers to save valuable floor space while still achieving high output.
Enhanced Accuracy: The integration of advanced CNC technology ensures high precision in machining, which is critical for industries requiring tight tolerances.
Versatility: With the ability to perform various operations, including turning, milling, and drilling, INTEGREX machines can handle a wide range of materials and part geometries.

Automation Compatibility: Many INTEGREX models can be integrated with automation systems, further enhancing productivity and reducing labor costs.

Conclusion

The INTEGREX series by Mazak represents a significant advancement in multi-tasking machining technology. With their robust features, diverse models, and numerous advantages, these machines are well-suited for modern manufacturing environments. Whether you are looking to improve efficiency, reduce lead times, or enhance precision, the INTEGREX machines available at www.mazak.com, www.machinetools.com, and www.mazakeu.com can meet your needs.

FAQs

1. What is the primary function of INTEGREX machines?
INTEGREX machines are designed to perform multiple machining operations, including turning and milling, in a single setup, enhancing productivity and efficiency.

2. How do INTEGREX machines improve manufacturing efficiency?
By integrating various machining processes, INTEGREX machines reduce cycle times and the need for multiple setups, leading to faster production rates.

3. Are INTEGREX machines suitable for large workpieces?
Yes, models like the INTEGREX i-630V/6 and e-670H are specifically designed to handle large workpieces with their extended Y-axis travel and robust construction.

4. Can INTEGREX machines be automated?
Absolutely! Many INTEGREX models are compatible with automation systems, allowing for increased productivity and reduced labor costs.

5. Where can I find more information about INTEGREX machines?
You can visit www.mazak.com, www.machinetools.com, or www.mazakeu.com for detailed specifications, features, and purchasing options for INTEGREX machines.