Are you curious about where the best butyl rubber is made? Understanding the top manufacturing factories can help you make informed choices for your projects. Discovering these leaders not only ensures quality but also enhances your product’s performance. Dive in to find out which factories stand out in the industry!
Butyl rubber | ExxonMobil Product Solutions – ExxonMobil Chemical
Product Details: Exxon™ butyl rubber is a copolymer of isobutylene and a small amount of isoprene, providing excellent air-barrier performance, aging resistance, flex fatigue resistance, and vibration damping.
Technical Parameters:
– Low permeability
– Low glass transition temperature
Application Scenarios:
– Tire inner tubes
– Pharmaceutical stoppers and seals
Pros:
– Excellent aging resistance
– Good compatibility with other general-purpose rubber
Cons:
– Limited information on specific durometer and tensile strength properties
– Potentially higher cost compared to other rubber types
Butyl Rubber Fabrication – Butyl Rubber Products Manufacturer | Vip …
Product Details: Butyl rubber is a synthetic rubber known for its excellent air retention and resistance to weathering.
Technical Parameters:
– Low permeability to gases
– Good chemical resistance
Application Scenarios:
– Inner tubes for tires
– Sealants and adhesives
Pros:
– Excellent air retention
– Good aging stability
Cons:
– Poor resistance to high temperatures
– Limited resistance to solvents
Butyl | Industrial Rubber | ExxonMobil Product Solutions
Product Details: Exxon™ butyl rubber (IIR) ensures excellent air-barrier, weathering resistance, aging resistance, vibration damping and good compression set.
Technical Parameters:
– Excellent air-barrier properties
– Good compression set
Application Scenarios:
– Tire manufacturing
– Pharmaceutical stoppers and seals
Pros:
– High quality and reliable performance
– Adaptable to various industry needs
Cons:
– Potential production disruption if not delivered on time
– Requires consistent raw material supply
Butyl Rubber – BRP Manufacturing
Product Details: BRP manufactures high grade commercial butyl rubber available in .019 – .5” thicknesses and conforming to Type BA. Available in 50, 60 and 70 durometers.
Technical Parameters:
– Durometer: 50 +/- 5, 60 +/- 5, 70 +/- 5
– Temperature Range: -40° F to 220°F
Application Scenarios:
– Shock absorption applications
– Diaphragms for fluid and air sealing
Pros:
– Excellent shock dampening ability
– Low gas and moisture permeability
Cons:
– Not recommended for use with petroleum oils and fluids
– Limited resistance to certain chemicals
USA IRR Rubber Manufacturer | Synthetic Butyl Rubber Molding
Product Details: Butyl rubber, also called IIR rubber or butyl elastomer, is a synthetic rubber known for its outstanding impermeability to gases and resistance to oxidation and ozone.
Technical Parameters:
– Specific Gravity: .92
– Tensile Strength, PSI—Pure Gum: 1500
– Tensile Strength, PSI—Reinforced: 2500
– Practical Shore A Hardness Range: 40-75
Application Scenarios:
– Automotive inner tubes and tire liners
– Belting
– Shock mounts
– Tank liners
– Steam hose
– O-rings
– Shock and vibration products
Pros:
– Excellent permeability
– Excellent resistance to diluted and concentrated acids, moisture, oxygenated sol…
– Excellent dielectric properties
– Good to excellent atmosphere and oxidation resistance
– Good heat, tear, and abrasion resistance
Cons:
– Generally attacked by petroleum solvents, coal tar solvents, and aromatic hydroc…
– Poor resilience at room temperature
– Low resistance to flame
IHS CHEMICAL ExxonMobil Butyl Rubber Process – S&P Global
Product Details: Butyl rubber, also known as IIR (isobutylene isoprene rubber), is produced by polymerization of 98 wt% isobutylene (IB) with about 2 wt% isoprene (IP).
Technical Parameters:
– Produced at low temperature, around -100°C.
– Halogenated butyl rubbers include BIIR (brominated isobutyl isoprene rubber) and…
Application Scenarios:
– Used mainly for tires, tubes, and tire products.
– Applicable in various rubber products requiring durability and flexibility.
Pros:
– Significant energy and capital investment savings.
– Improved production efficiency with higher reaction temperatures.
Cons:
– Potential environmental concerns with halogenated products.
– Dependence on specific raw materials and catalysts.
Butyl Rubber – RD Rubber Technology Corp.
Product Details: Butyl Rubber (IIR) O-Rings, Seals, & Gaskets
Technical Parameters:
– Hardness: 30 to 90 Shore A
– Shelf life: 15 years
Application Scenarios:
– Aerospace and defense industry
– Water- and airtight sealing applications
Pros:
– Excellent resistance to a wide array of substances and conditions
– High electrical insulation and low gas permeability
Cons:
– Not suitable for standard fuel varieties
– Not suitable for chlorinated hydrocarbon- and petroleum-based solvents
Sustainable Solutions: Leading Butyl Rubber Manufacturers
Product Details: Butyl rubber produced by KPM Rubber, derived from renewable sources.
Technical Parameters:
– Copolymer of isobutylene and small amounts of isoprene
– Exceptional impermeability to gases
Application Scenarios:
– Inner tubes for tires
– Roofing membranes, seals, and gaskets
Pros:
– Durable and resistant to heat, ozone, and chemicals
– Sustainable and recyclable material
Cons:
– Limited availability of bio-based isobutylene
– Potential challenges in recycling processes
The production method and process flow of butyl rubber, and what are …
Product Details: Butyl rubber is an artificially synthesized rubber mainly composed of isobutylene and a small amount of isoprene.
Technical Parameters:
– Main raw material: Isobutylene
– Comonomer: Isoprene
Application Scenarios:
– Chemical raw materials
– Manufacturing of high-performance rubber products
Pros:
– Excellent aging resistance
– Good elasticity
Cons:
– Sensitive to UV light
– Limited temperature resistance
Made in the USA Rubber, 100% Domestic Manufacturer – WARCO
Product Details: Made in the USA rubber products including sheet rubber, molded rubber, and extruded rubber.
Technical Parameters:
– Thickness
– Durometer
Application Scenarios:
– Construction
– Automotive
Pros:
– 100% domestic manufacturing
– Compliance with Buy American Act
Cons:
– Limited to specific industries
– Potentially higher cost compared to imported products
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Butyl rubber | ExxonMobil Product Solutions – ExxonMobil Chemical | Exxon™ butyl rubber is a copolymer of isobutylene and a small amount of isoprene, providing excellent air-barrier performance, aging resistance, flex… | – Excellent aging resistance – Good compatibility with other general-purpose rubber | – Limited information on specific durometer and tensile strength properties – Potentially higher cost compared to other rubber types |
| Butyl Rubber Fabrication – Butyl Rubber Products Manufacturer | Vip … | Butyl rubber is a synthetic rubber known for its excellent air retention and resistance to weathering. | – Excellent air retention – Good aging stability | – Poor resistance to high temperatures – Limited resistance to solvents |
| Butyl | Industrial Rubber | ExxonMobil Product Solutions | Exxon™ butyl rubber (IIR) ensures excellent air-barrier, weathering resistance, aging resistance, vibration damping and good compression set. | – High quality and reliable performance – Adaptable to various industry needs |
| Butyl Rubber – BRP Manufacturing | BRP manufactures high grade commercial butyl rubber available in .019 – .5” thicknesses and conforming to Type BA. Available in 50, 60 and 70 duromete… | – Excellent shock dampening ability – Low gas and moisture permeability | – Not recommended for use with petroleum oils and fluids – Limited resistance to certain chemicals | brpmfg.com |
| USA IRR Rubber Manufacturer | Synthetic Butyl Rubber Molding | Butyl rubber, also called IIR rubber or butyl elastomer, is a synthetic rubber known for its outstanding impermeability to gases and resistance to oxi… | – Excellent permeability – Excellent resistance to diluted and concentrated acids, moisture, oxygenated sol… – Excellent dielectric properties – Goo… | – Generally attacked by petroleum solvents, coal tar solvents, and aromatic hydroc… – Poor resilience at room temperature – Low resistance to flame |
| IHS CHEMICAL ExxonMobil Butyl Rubber Process – S&P Global | Butyl rubber, also known as IIR (isobutylene isoprene rubber), is produced by polymerization of 98 wt% isobutylene (IB) with about 2 wt% isoprene (IP)… | – Significant energy and capital investment savings. – Improved production efficiency with higher reaction temperatures. | – Potential environmental concerns with halogenated products. – Dependence on specific raw materials and catalysts. | cdn.ihs.com |
| Butyl Rubber – RD Rubber Technology Corp. | Butyl Rubber (IIR) O-Rings, Seals, & Gaskets | – Excellent resistance to a wide array of substances and conditions – High electrical insulation and low gas permeability | – Not suitable for standard fuel varieties – Not suitable for chlorinated hydrocarbon- and petroleum-based solvents | rdrubber.com |
| Sustainable Solutions: Leading Butyl Rubber Manufacturers | Butyl rubber produced by KPM Rubber, derived from renewable sources. | – Durable and resistant to heat, ozone, and chemicals – Sustainable and recyclable material | – Limited availability of bio-based isobutylene – Potential challenges in recycling processes | kpmrubber.com |
| The production method and process flow of butyl rubber, and what are … | Butyl rubber is an artificially synthesized rubber mainly composed of isobutylene and a small amount of isoprene. | – Excellent aging resistance – Good elasticity | – Sensitive to UV light – Limited temperature resistance | www.chemsky-cn.com |
| Made in the USA Rubber, 100% Domestic Manufacturer – WARCO | Made in the USA rubber products including sheet rubber, molded rubber, and extruded rubber. | – 100% domestic manufacturing – Compliance with Buy American Act | – Limited to specific industries – Potentially higher cost compared to imported products | warco.com |
Frequently Asked Questions (FAQs)
What is butyl rubber and what are its main uses?
Butyl rubber is a synthetic rubber made from isobutylene and isoprene. It is known for its excellent impermeability to gases, making it ideal for applications like inner tubes, sealants, and adhesives. You’ll also find it in automotive and construction products due to its durability and resistance to aging.
How is butyl rubber manufactured?
The manufacturing process involves polymerizing isobutylene with a small amount of isoprene in the presence of a catalyst. This process typically occurs at low temperatures to ensure the desired properties of the rubber. Factories use specialized equipment to control the reaction conditions for optimal results.
What are the environmental impacts of butyl rubber production?
While butyl rubber production can have environmental impacts, many factories are adopting greener practices. This includes reducing emissions, recycling materials, and managing waste effectively. You can often find manufacturers committed to sustainability, ensuring their processes are as eco-friendly as possible.
Are there safety concerns in butyl rubber manufacturing?
Yes, safety is a priority in butyl rubber manufacturing. Factories implement strict safety protocols to handle chemicals and machinery. Workers are trained to follow safety guidelines, and protective equipment is provided to minimize risks. Regular safety audits help maintain a safe working environment.
How can I choose a reliable butyl rubber manufacturer?
When selecting a butyl rubber manufacturer, consider their experience, certifications, and customer reviews. Look for companies that prioritize quality control and sustainability. It’s also helpful to ask about their production processes and whether they can meet your specific needs. Engaging with their customer service can provide insights into their reliability.