Are you curious about what makes the best cold heading dies? Choosing the right manufacturer can significantly impact your production quality and efficiency. By comparing top factories, you’ll discover options that enhance performance and reliability. Dive in to find the best choices for your needs!
Cold Forming Dies (Header Dies) – Raven Carbide Die
Product Details: Raven Carbide Die specializes in producing long lasting, high quality, carbide cold heading dies for the heading industry, known as LongLife™ dies.
Technical Parameters:
– High polish finishes
– Effective grades of tungsten carbide
Application Scenarios:
– Rapidly forming metal parts such as screws
– Forming bolts and other fasteners
Pros:
– Typically 15%-25% lower cost than competitors
– Better made dies last for thousands more parts, reducing downtime and labor cost…
Cons:
– Limited information on specific die sizes and shapes
– Potential variability in performance based on specific applications
Cold Header Tooling | Frankfort Manufacturing Company
Product Details: Cold Header Tooling including Heading Dies, Carbide Inserts, Punch Casings, Die Casings, Quills, Upsets, Die Backing Plates, Die Sleeves, Extrusion Dies, Standard & Sliding Upsets, Feed Rolls, Cut-off Knives, Draw Bolts, Sleeves, Segmented Dies, Die Wafers.
Technical Parameters:
– High quality carbide and steel materials
– Quick turn-around time
Application Scenarios:
– Cold heading industry
– Wood processing components
Pros:
– Established reputation in the cold heading industry
– Wide range of tooling options available
Cons:
– Limited information on specific technical specifications
– Potentially high cost of carbide tooling
Cold Heading Dies Suppliers – Thomasnet
Product Details: Cold heading dies are used in the manufacturing process to shape and form metal materials into desired shapes and sizes through a cold forming process.
Technical Parameters:
– Materials: Tungsten carbide, steel, carbide/steel combinations
– Tolerances: +/-0.000050 in.
Application Scenarios:
– Used in the automotive, aerospace, medical, and defense industries
– Suitable for metal cutting applications
Pros:
– High precision and durability
– Resistant to impact and wear
Cons:
– Potentially high initial manufacturing costs
– Requires specialized knowledge for operation and maintenance
Cold Heading Manufacturing Company | TFG USA
Product Details: Cold headed products manufactured by The Federal Group USA, tailored for various industries with a focus on quality and precision.
Technical Parameters:
– ISO 9001 certified Quality Management System
– Advanced CNC machines and automated systems
Application Scenarios:
– Agricultural Equipment Industry
– Construction Equipment Industry
– Heavy Truck Industry
Pros:
– Precise and cost-effective results
– Durable parts that withstand harsh conditions
Cons:
– Limited information on specific material types
– Potentially longer lead times for custom orders
Carbide Cold Heading Dies – Inner Tooling
Product Details: Precision Carbide Cold Heading Dies manufactured by Inner Tooling using tungsten carbide.
Technical Parameters:
– Crafted with the correct grade of tungsten carbide
– Meticulously engineered to meet exact specifications
Application Scenarios:
– Automotive industry
– Construction industry
– Mining operations
– Aerospace industry
Pros:
– Unparalleled quality and durability
– Custom die solutions available
Cons:
– Specific technical parameters not provided
– Potentially higher initial investment
Raven Carbide Die Company – Carbide Dies, Punches, Tooling and More.
Product Details: Custom carbide dies, cold heading dies, carbide tooling, carbide punches, carbide bushings, and specialized carbide ammunition dies.
Technical Parameters:
– Precision carbide dies
– Carbide grade chart available
Application Scenarios:
– Cold heading
– Cold forming
– Impact extruding
Pros:
– Cost efficiency with prices 15-25% lower than competitors
– Superior performance and longevity of products
Cons:
– Potential for delays if not ordered in advance
– Dependence on quality of tooling for production efficiency
Tungsten Carbide Dies – Carbide Cold Heading Dies, Extrusion Dies, Draw …
Product Details: Raven Carbide Die specializes in manufacturing high-quality tungsten carbide dies for cold heading, cold forming, drawing, extrusion, shaving, and swaging processes. They also produce mandrels, plugs, bushings, and custom tooling.
Technical Parameters:
– Tungsten carbide material
– Various die configurations (round, square, hexagonal, rectangle)
Application Scenarios:
– Cold heading and cold forming operations
– Drawing wire, rod, bar, and tube
Pros:
– High durability and long-lasting performance
– Customizable to specific requirements
Cons:
– Potentially higher initial cost compared to non-carbide options
– Limited to specific manufacturing processes
Cold Heading Dies – GOODE CARBIDE
Product Details: Tungsten carbide die inserts and blanks for hot and cold heading die tooling and forming tool applications, made to order in various grades with up to 25% Cobalt binder.
Technical Parameters:
– Density: 13.5 – 14.4 g/cm3
– Hardness: HRA 82.50 – 88.50
Application Scenarios:
– Manufacturing nuts, screw caps, bolts, and cans.
– Custom screws, bolts, and fasteners from round metal stock.
Pros:
– Less waste during production.
– Faster production and stronger parts.
Cons:
– Requires dies, increasing lead time and initial cost.
– Higher initial investment compared to screw machining.
Thomas Wire Die – Tungsten Carbide Dies, Carbide Wear Parts, Cold …
Product Details: Tungsten carbide, diamond and PCD dies and mandrels for wire, cold finished bar and tube.
Technical Parameters:
– Carbide and steel dies
– High quality tungsten carbide
Application Scenarios:
– Cold heading industry
– Manufacturing of wire and tubes
Pros:
– Extends component life up to 25 times
– Reduces downtime dramatically
Cons:
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Cold Forming and Cold Heading Engineering : Tool and Die Engineering
Product Details: Professional engineering support for cold forming machines, specializing in tool design and part development.
Technical Parameters:
– 2D and 3D metal forming simulations
– Complete tool design packages
Application Scenarios:
– Forming difficult parts
– Improving production efficiency
Pros:
– Over 50 years of experience in tool design and part development
– Tools designed for reasonable manufacturing costs and improved tool life
Cons:
– Additional charge for simulations
– Potential dependency on recommended suppliers
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Cold Forming Dies (Header Dies) – Raven Carbide Die | Raven Carbide Die specializes in producing long lasting, high quality, carbide cold heading dies for the heading industry, known as LongLife™ dies. | – Typically 15%-25% lower cost than competitors – Better made dies last for thousands more parts, reducing downtime and labor cost… | – Limited information on specific die sizes and shapes – Potential variability in performance based on specific applications | www.ravencarbidedie.com |
| Cold Header Tooling | Frankfort Manufacturing Company | Cold Header Tooling including Heading Dies, Carbide Inserts, Punch Casings, Die Casings, Quills, Upsets, Die Backing Plates, Die Sleeves, Extrusion Di… | – Established reputation in the cold heading industry – Wide range of tooling options available | – Limited information on specific technical specifications – Potentially high cost of carbide tooling |
| Cold Heading Dies Suppliers – Thomasnet | Cold heading dies are used in the manufacturing process to shape and form metal materials into desired shapes and sizes through a cold forming process… | – High precision and durability – Resistant to impact and wear | – Potentially high initial manufacturing costs – Requires specialized knowledge for operation and maintenance | www.thomasnet.com |
| Cold Heading Manufacturing Company | TFG USA | Cold headed products manufactured by The Federal Group USA, tailored for various industries with a focus on quality and precision. | – Precise and cost-effective results – Durable parts that withstand harsh conditions | – Limited information on specific material types – Potentially longer lead times for custom orders |
| Carbide Cold Heading Dies – Inner Tooling | Precision Carbide Cold Heading Dies manufactured by Inner Tooling using tungsten carbide. | – Unparalleled quality and durability – Custom die solutions available | – Specific technical parameters not provided – Potentially higher initial investment | innertooling.com |
| Raven Carbide Die Company – Carbide Dies, Punches, Tooling and More. | Custom carbide dies, cold heading dies, carbide tooling, carbide punches, carbide bushings, and specialized carbide ammunition dies. | – Cost efficiency with prices 15-25% lower than competitors – Superior performance and longevity of products | – Potential for delays if not ordered in advance – Dependence on quality of tooling for production efficiency | ravencarbidedie.com |
| Tungsten Carbide Dies – Carbide Cold Heading Dies, Extrusion Dies, Draw … | Raven Carbide Die specializes in manufacturing high-quality tungsten carbide dies for cold heading, cold forming, drawing, extrusion, shaving, and swa… | – High durability and long-lasting performance – Customizable to specific requirements | – Potentially higher initial cost compared to non-carbide options – Limited to specific manufacturing processes | ravencarbidedie.com |
| Cold Heading Dies – GOODE CARBIDE | Tungsten carbide die inserts and blanks for hot and cold heading die tooling and forming tool applications, made to order in various grades with up to… | – Less waste during production. – Faster production and stronger parts. | – Requires dies, increasing lead time and initial cost. – Higher initial investment compared to screw machining. | www.goodecarbide.com |
| Thomas Wire Die – Tungsten Carbide Dies, Carbide Wear Parts, Cold … | Tungsten carbide, diamond and PCD dies and mandrels for wire, cold finished bar and tube. | – Extends component life up to 25 times – Reduces downtime dramatically | – Generic placeholder for cons – Generic placeholder for cons | thomaswiredie.com |
| Cold Forming and Cold Heading Engineering : Tool and Die Engineering | Professional engineering support for cold forming machines, specializing in tool design and part development. | – Over 50 years of experience in tool design and part development – Tools designed for reasonable manufacturing costs and improved tool life | – Additional charge for simulations – Potential dependency on recommended suppliers | www.advancedcoldforming.com |
Frequently Asked Questions (FAQs)
What are cold heading dies and why are they important?
Cold heading dies are tools used in the manufacturing process to shape metal at room temperature. They are crucial because they ensure precision and consistency in the production of fasteners and other components. High-quality dies can significantly enhance the efficiency and durability of the finished products.
How do I choose the right cold heading die manufacturer?
When selecting a manufacturer, consider their experience, reputation, and production capabilities. Look for reviews and testimonials, and inquire about their quality control processes. It’s also beneficial to discuss your specific needs to ensure they can meet your requirements.
What materials are commonly used for cold heading dies?
Cold heading dies are typically made from high-speed steel (HSS) or carbide, which provide durability and resistance to wear. The choice of material depends on the application and the production volume, with HSS being more common for lower volumes and carbide for high-volume production.
How long do cold heading dies last?
The lifespan of cold heading dies can vary widely based on factors like material, usage, and maintenance. Generally, a well-maintained die can last from several thousand to millions of cycles. Regular inspection and proper care can significantly extend their lifespan.
What is the typical lead time for ordering cold heading dies?
Lead times for cold heading dies can range from a few weeks to several months, depending on the manufacturer’s workload and the complexity of the dies. It’s best to communicate your timeline upfront to ensure they can accommodate your needs.