Top 10 Custom foam factory in the World 2025

Are you tired of settling for subpar foam products? Choosing the right custom foam factory can make all the difference in quality and durability. By comparing top factories, you’ll discover the best options that meet your needs. Dive in to find the perfect partner for your foam projects!

Foam Factory, Inc.

Product Details: Foam products including futon mattresses, memory foam toppers, and custom cushions.

Technical Parameters:
– Temperature-sensitive memory foam
– Custom cutting capabilities for 2-D and 3-D shapes

Application Scenarios:
– Residential use for comfort and support
– Commercial use for packaging and acoustical applications

Pros:
– Wide selection of foam products
– Free shipping on orders over $75

Cons:
– Limited information on specific product dimensions
– No detailed specifications provided for each product

Custom Foam Mattresses – Foam Factory, Inc.

Product Details: Custom foam mattresses available in various sizes and thicknesses.

Technical Parameters:
– Available thicknesses: 2 inch, 3 inch, 5 inch, 6 inch, 8 inch
– Materials: HD36 foam, luxury foam, memory foam

Application Scenarios:
– RV mattresses
– Custom cushions for furniture

Pros:
– Custom cut to specifications
– High-quality foam and covers

Cons:
– Some customers found the foam firmer than expected
– Potential sizing issues reported

Custom Cut Foam, Foam Mattresses, Foam Cushions | FoamOnline

Product Details: FoamOnline offers a wide range of foam products including custom cut foam, foam mattresses, foam cushions, and packaging foam. They provide various shapes such as square, rectangle, T-cushion, L-cushion, trapezoid, cylinder, bolster, wedge, and triangle.

Technical Parameters:
– CertiPUR-US® certified foam
– Various foam types including memory foam, latex foam, high resilience foam, and…

Application Scenarios:
– Custom cut cushions for furniture and upholstery
– Foam mattresses for residential and commercial use

Pros:
– Largest selection of foam products and shapes
– Free shipping on orders over $150 in the contiguous US

Cons:
– Limited information on specific foam densities and firmness levels
– Potentially higher prices for custom cuts compared to standard sizes

Custom Seat Cushions and Replacement Cushions – Foam Factory, Inc.

Product Details: High-quality foam cushions with Dacron wrap available in custom sizes.

Technical Parameters:
– HD36 Foam – High Quality
– Lux Foam

Application Scenarios:
– Sofa cushions
– Outdoor furniture cushions

Pros:
– Excellent comfort and support
– Custom cut to fit specific dimensions

Cons:
– Potential for slight odor upon arrival
– May require additional cutting for perfect fit

Chair Cushion, Boat Cushions, Replacement Cushions, Patio Cushion

Product Details: The Foam Factory offers a wide range of foam products including chair cushions, boat cushions, replacement cushions, and patio cushions. They provide custom cutting services to accommodate various applications.

Technical Parameters:
– Free shipping for purchases over $75.00
– Price match guarantee – beat competitor prices by 10%

Application Scenarios:
– Upholstery foam for furniture
– Packaging foams for shipping

Pros:
– Large inventory of foam products
– Custom cutting services available

Cons:
– Shipping fees for orders under $75.00
– Limited information on specific foam types

Couch Cushions, Chair Cushion, Boat Mattress, Boat Cushions

Product Details: Custom foam cushions for couches, boats, and other applications, available in various shapes and sizes.

Technical Parameters:
– Largest solid sheet available: 76″ x 82″
– Largest solid thickness available: 6″ (up to 8″ without additional charges)

Application Scenarios:
– Replacement foam for couch cushions
– Boat mattress replacement

Pros:
– Custom shapes available for specific needs
– CertiPUR-US® certified foam

Cons:
– Custom cushions cannot be returned unless defective
– Additional charges may apply for thicknesses greater than 8″

Custom Mattress | Any Size | Any Shape | Made in The USA – Mattress Insider

Product Details: Custom size mattresses tailored to individual specifications.

Technical Parameters:
– Various sizes available
– Multiple materials options

Application Scenarios:
– For unique bed frames
– For specific sleeping needs

Pros:
– Tailored to individual needs
– Wide range of customization options

Cons:
– Potentially higher cost
– Longer delivery times

FoamOrder.com Custom Foam Cushions & Mattresses

Product Details: Custom foam cushions and mattresses available in various shapes and sizes, including indoor and outdoor options, made from materials like memory foam, upholstery foam, and organic latex.

Technical Parameters:
– Available in over 30 foam types
– Custom shapes and dimensions based on customer specifications

Application Scenarios:
– Residential furniture replacement cushions
– Commercial seating solutions for restaurants and hotels

Pros:
– High-quality materials and customization options
– Expert customer service for design and measurement assistance

Cons:
– Potentially higher cost for custom orders
– Lead time for production and shipping may vary

Custom Cushions for Furniture & Seating – Indoor & Outdoor – FoamOrder

Product Details: Custom cushions for furniture and seating, available for both indoor and outdoor use. Made from high-quality foam materials tailored to specific measurements.

Technical Parameters:
– Available shapes include square, rectangle, L-shape, T-shape, and custom pattern…
– Foam types include outdoor foam, indoor polyurethane, memory foam, and natural l…

Application Scenarios:
– Residential furniture such as sofas, chairs, and benches.
– Commercial settings including restaurants, hotels, and recreational vehicles.

Pros:
– Customizable to fit specific furniture dimensions and styles.
– High-quality materials provide durability and comfort.

Cons:
– Potentially higher cost compared to standard cushions.
– Requires precise measurements for optimal fit.

Custom Foam Packaging | Foam Packaging Inserts – Foam Factory

Product Details: Custom foam packaging designed to transport products safely during transit. Available in various types including charcoal foam, egg crate foam, polyurethane foam, and polystyrene foam.

Technical Parameters:
– Charcoal foam: Durable surface, long-term use, professional appearance.
– Polystyrene foam: Closed cell, lightweight, low cost, available in different den…

Application Scenarios:
– Packaging for instruments and electronics.
– Mass production packaging and shipping.

Pros:
– Provides excellent protection for fragile items.
– Customizable designs for specific needs.

Cons:
– Potentially higher cost for custom designs.
– Limited to foam material properties.

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Comparison Table

Company	Product Details	Pros	Cons	Website
Foam Factory, Inc.	Foam products including futon mattresses, memory foam toppers, and custom cushions.	– Wide selection of foam products – Free shipping on orders over $75	– Limited information on specific product dimensions – No detailed specifications provided for each product	www.foambymail.com
Custom Foam Mattresses – Foam Factory, Inc.	Custom foam mattresses available in various sizes and thicknesses.	– Custom cut to specifications – High-quality foam and covers	– Some customers found the foam firmer than expected – Potential sizing issues reported	www.foambymail.com
Custom Cut Foam, Foam Mattresses, Foam Cushions	FoamOnline	FoamOnline offers a wide range of foam products including custom cut foam, foam mattresses, foam cushions, and packaging foam. They provide various sh…	– Largest selection of foam products and shapes – Free shipping on orders over $150 in the contiguous US	– Limited information on specific foam densities and firmness levels – Potentially higher prices for custom cuts compared to standard sizes
Custom Seat Cushions and Replacement Cushions – Foam Factory, Inc.	High-quality foam cushions with Dacron wrap available in custom sizes.	– Excellent comfort and support – Custom cut to fit specific dimensions	– Potential for slight odor upon arrival – May require additional cutting for perfect fit	www.foambymail.com
Chair Cushion, Boat Cushions, Replacement Cushions, Patio Cushion	The Foam Factory offers a wide range of foam products including chair cushions, boat cushions, replacement cushions, and patio cushions. They provide…	– Large inventory of foam products – Custom cutting services available	– Shipping fees for orders under $75.00 – Limited information on specific foam types	www.thefoamfactory.com
Couch Cushions, Chair Cushion, Boat Mattress, Boat Cushions	Custom foam cushions for couches, boats, and other applications, available in various shapes and sizes.	– Custom shapes available for specific needs – CertiPUR-US® certified foam	– Custom cushions cannot be returned unless defective – Additional charges may apply for thicknesses greater than 8″	www.thefoamfactory.com
Custom Mattress	Any Size	Any Shape	Made in The USA – Mattress Insider	Custom size mattresses tailored to individual specifications.
FoamOrder.com Custom Foam Cushions & Mattresses	Custom foam cushions and mattresses available in various shapes and sizes, including indoor and outdoor options, made from materials like memory foam,…	– High-quality materials and customization options – Expert customer service for design and measurement assistance	– Potentially higher cost for custom orders – Lead time for production and shipping may vary	www.foamorder.com
Custom Cushions for Furniture & Seating – Indoor & Outdoor – FoamOrder	Custom cushions for furniture and seating, available for both indoor and outdoor use. Made from high-quality foam materials tailored to specific measu…	– Customizable to fit specific furniture dimensions and styles. – High-quality materials provide durability and comfort.	– Potentially higher cost compared to standard cushions. – Requires precise measurements for optimal fit.	www.foamorder.com
Custom Foam Packaging	Foam Packaging Inserts – Foam Factory	Custom foam packaging designed to transport products safely during transit. Available in various types including charcoal foam, egg crate foam, polyur…	– Provides excellent protection for fragile items. – Customizable designs for specific needs.	– Potentially higher cost for custom designs. – Limited to foam material properties.

Frequently Asked Questions (FAQs)

What types of custom foam products can I order from a factory?

You can order a wide variety of custom foam products, including packaging materials, cushions, mattresses, soundproofing panels, and specialty items for industries like automotive and aerospace. The options are nearly limitless, so you can find the perfect solution for your specific needs.

How do I determine the right foam density for my project?

Choosing the right foam density depends on its intended use. For softer applications like cushions, a lower density is suitable, while higher density foams are ideal for support and durability in mattresses or packaging. Consult with the factory for tailored recommendations.

What is the typical lead time for custom foam orders?

Lead times can vary based on the complexity of your order and the factory’s workload. Generally, you can expect a turnaround of 1 to 4 weeks. It’s best to discuss your timeline with the factory to ensure your needs are met.

Can I request samples before placing a large order?

Absolutely! Most custom foam factories offer samples to help you assess quality, density, and other specifications. Requesting samples is a great way to ensure you’re making the right choice for your project before committing to a larger order.

What are the minimum order quantities for custom foam products?

Minimum order quantities can vary by factory and product type. Some may have no minimums for smaller projects, while others might require a specific quantity to ensure cost-effectiveness. It’s best to check with the factory for their specific policies.