Are you looking to enhance your industrial processes with the best cyclone separators? Understanding the top suppliers can make all the difference in efficiency and cost-effectiveness. Discovering the right factory means better performance and reliability. Dive in to find out which suppliers stand out in the industry!
Standalone Steel Cyclone Separators – Oneida Air Systems
Product Details: Standalone Steel Cyclone Separators designed for high airflow and maximum particle separation efficiency. Constructed from heavy-gauge steel with a rust preventative powder-coat finish.
Technical Parameters:
– Removes over 99% of fine wood dust
– Rated for use with various horsepower dust collection fan blower motors (2-20hp)
Application Scenarios:
– Custom dust collection solutions for woodworking shops
– Material handling applications requiring efficient dust separation
Pros:
– Continuously high suction
– Significantly extended filter life
Cons:
– Requires proper installation for outdoor use
– Limited to wood dust unless reviewed by a technical representative
Helix® Cyclone | Hydrocyclone Separator | Superior Industries
Product Details: Helix® Cyclone is a hydrocyclone separator designed for efficient classification of materials in washing applications.
Technical Parameters:
– Fines recovery model: 12” or 16” (305 – 406mm), 100% cast urethane
– Sand production model: 16” – 30” (406 – 762mm), steel shell with cast urethane l…
Application Scenarios:
– Used in Spirit® Sand Plant for fines recovery
– Used alongside dewatering screens in various washing applications
Pros:
– Longer lifespan compared to steel and rubber models
– Geometrically efficient inlet design reduces feed turbulence
Cons:
– Limited to specific applications based on model type
– Requires integration with larger systems for optimal performance
Cyclone Separator Suppliers & Manufacturers – Environmental XPRT
Product Details: Cyclone separators are devices that use centrifugal force to separate larger particles from air or gas streams. They are commonly used in various industrial applications for efficient particle removal.
Technical Parameters:
– High efficiency
– Centrifugal force operation
Application Scenarios:
– Air pollution control
– Dust collection in industrial processes
Pros:
– Effective particle separation
– Low maintenance requirements
Cons:
– Limited to specific particle sizes
– Potential for wear over time
Cyclone Separator Manufacturers in India – AS Engineers
Product Details: Cyclone separators are mechanical devices that remove particulates from air, gas, or liquid streams, used for pollution control and improving air or water quality.
Technical Parameters:
– High efficiency, capable of removing particles as small as 5 microns
– Compact design for easy installation and maintenance
Application Scenarios:
– Dust collection in cement plants and power plants
– Oil mist collection in manufacturing
Pros:
– Low maintenance requirements
– Cost-effective compared to other pollution control equipment
Cons:
– May not be effective for very fine particles
– Performance can vary based on design and operating conditions
Cyclone separators | Components – Bühler Group
Product Details: Cyclone separators are efficient for separating dust from gas streams, combining optimal separating efficiency with high air-to-solids ratios and a minimum space requirement.
Technical Parameters:
– Volumetric flow rate: 2.5 to 600 m³/min
– Optimal pressure drop: 5 to 15 mbar
Application Scenarios:
– Food processing and milling industries
– Dust separation in various industrial applications
Pros:
– Outstanding separating efficiency
– Top sanitation with options for mild steel and stainless steel
Cons:
– Limited to moderate requirements regarding residual dust content
– May require additional systems for fine dust removal
64 Cyclone Separator Manufacturers in 2025 – Metoree
Product Details: Cyclone separator is a device that separates particles mixed in a fluid using centrifugal force.
Technical Parameters:
– Separation efficiency based on particle density
– Flow rate capacity affected by pump and blower pressure
Application Scenarios:
– Removal of contaminants from exhaust gases
– Recovery of crystals in food manufacturing
Pros:
– Low maintenance due to no moving parts
– Cost-effective for large-scale operations
Cons:
– Ineffective for fine particles
– Requires significant energy to maintain fluid speed
Cyclone Separator – US Systems
Product Details: US Systems Cyclone Separator utilizes advanced vortex separation technology for efficient particle removal from air streams.
Technical Parameters:
– Manufactured from stainless steel, aluminum, or painted carbon steel
– Designed for optimal efficiency with various sizes and shapes available
Application Scenarios:
– Manufacturing and processing industries for dust removal
– Power plants for flue gas desulfurization and ash removal
Pros:
– High efficiency in separating large, dense particles
– Low maintenance requirements and reliable operation
Cons:
– May not be effective for extremely fine dust
– Performance can be affected by gas velocity and particle size
Industrial Cyclone – Multotec
Product Details: Multotec’s range of industrial cyclones provides maximum separation efficiency and wear life for various mineral processing applications.
Technical Parameters:
– High-capacity classification cyclones made with a steel shell lined with rubber…
– Optimised centrifugal forces and cut points achieved through specialised sizing…
Application Scenarios:
– Food processing
– Wastewater treatment
Pros:
– Improves capacity and reduces wear rates with scrolled evolute design.
– Reduces downtime with innovative weep holes.
Cons:
– Potential for wear and tear requiring regular maintenance.
– Initial setup and sizing may require technical expertise.
Cyclone Separators Manufacturers and Suppliers – GlobalSpec
Product Details: Cyclone separators are used for air pollution control and dust collection in various industrial applications.
Technical Parameters:
– Efficiency: 99.9% for certain models
– Applications: Air quality management, dust collection
Application Scenarios:
– Industrial manufacturing environments
– Fume and dust collection in construction sites
Pros:
– High efficiency in separating particles from air
– Durable and low maintenance
Cons:
– May require additional equipment for fine dust
– Performance can vary based on particle size and flow rate
Cyclone Separator – Kapwell LTD
Product Details: Kapwell Cyclone Separator is designed for high-performance mud and gas processing, ensuring safe operation in drilling environments.
Technical Parameters:
– Max Mud Return Flow up to 3500 GPM
– Pressure Rating Operating: 0.4 to 85 barg
Application Scenarios:
– Used in well control systems on drilling rigs
– Handles gas kicks safely during drilling operations
Pros:
– High reliability and performance in harsh environments
– Cost-effective solution designed by industry experts
Cons:
– Potential for hydrate plugging due to gas expansion
– Capacity limitations may lead to operational risks if exceeded
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Standalone Steel Cyclone Separators – Oneida Air Systems | Standalone Steel Cyclone Separators designed for high airflow and maximum particle separation efficiency. Constructed from heavy-gauge steel with a ru… | – Continuously high suction – Significantly extended filter life | – Requires proper installation for outdoor use – Limited to wood dust unless reviewed by a technical representative | www.oneida-air.com |
| Helix® Cyclone | Hydrocyclone Separator | Superior Industries | Helix® Cyclone is a hydrocyclone separator designed for efficient classification of materials in washing applications. | – Longer lifespan compared to steel and rubber models – Geometrically efficient inlet design reduces feed turbulence |
| Cyclone Separator Suppliers & Manufacturers – Environmental XPRT | Cyclone separators are devices that use centrifugal force to separate larger particles from air or gas streams. They are commonly used in various indu… | – Effective particle separation – Low maintenance requirements | – Limited to specific particle sizes – Potential for wear over time | www.environmental-expert.com |
| Cyclone Separator Manufacturers in India – AS Engineers | Cyclone separators are mechanical devices that remove particulates from air, gas, or liquid streams, used for pollution control and improving air or w… | – Low maintenance requirements – Cost-effective compared to other pollution control equipment | – May not be effective for very fine particles – Performance can vary based on design and operating conditions | theasengineers.com |
| Cyclone separators | Components – Bühler Group | Cyclone separators are efficient for separating dust from gas streams, combining optimal separating efficiency with high air-to-solids ratios and a mi… | – Outstanding separating efficiency – Top sanitation with options for mild steel and stainless steel | – Limited to moderate requirements regarding residual dust content – May require additional systems for fine dust removal |
| 64 Cyclone Separator Manufacturers in 2025 – Metoree | Cyclone separator is a device that separates particles mixed in a fluid using centrifugal force. | – Low maintenance due to no moving parts – Cost-effective for large-scale operations | – Ineffective for fine particles – Requires significant energy to maintain fluid speed | us.metoree.com |
| Cyclone Separator – US Systems | US Systems Cyclone Separator utilizes advanced vortex separation technology for efficient particle removal from air streams. | – High efficiency in separating large, dense particles – Low maintenance requirements and reliable operation | – May not be effective for extremely fine dust – Performance can be affected by gas velocity and particle size | unitedstatessystems.com |
| Industrial Cyclone – Multotec | Multotec’s range of industrial cyclones provides maximum separation efficiency and wear life for various mineral processing applications. | – Improves capacity and reduces wear rates with scrolled evolute design. – Reduces downtime with innovative weep holes. | – Potential for wear and tear requiring regular maintenance. – Initial setup and sizing may require technical expertise. | www.multotec.com |
| Cyclone Separators Manufacturers and Suppliers – GlobalSpec | Cyclone separators are used for air pollution control and dust collection in various industrial applications. | – High efficiency in separating particles from air – Durable and low maintenance | – May require additional equipment for fine dust – Performance can vary based on particle size and flow rate | www.globalspec.com |
| Cyclone Separator – Kapwell LTD | Kapwell Cyclone Separator is designed for high-performance mud and gas processing, ensuring safe operation in drilling environments. | – High reliability and performance in harsh environments – Cost-effective solution designed by industry experts | – Potential for hydrate plugging due to gas expansion – Capacity limitations may lead to operational risks if exceeded | kapwell.co.uk |
Frequently Asked Questions (FAQs)
What is a cyclone separator and how does it work?
A cyclone separator is a device used to remove particulates from an air, gas, or liquid stream. It works by using centrifugal force to separate particles from the fluid. As the mixture enters the cyclone, it spirals downwards, causing heavier particles to be thrown against the wall and collected at the bottom, while the cleaner fluid exits from the top.
What are the benefits of using a cyclone separator?
Cyclone separators are efficient, cost-effective, and require minimal maintenance. They can handle large volumes of material and are effective in removing a wide range of particle sizes. Additionally, they do not have moving parts, which reduces wear and tear.
How do I choose the right cyclone separator for my needs?
To choose the right cyclone separator, consider factors like the type and size of particles you need to remove, the flow rate of your system, and the specific application. Consulting with a supplier can help you find a model that meets your requirements.
What materials are cyclone separators made from?
Cyclone separators are typically made from durable materials like carbon steel, stainless steel, or fiberglass, depending on the application and the nature of the materials being processed. The choice of material affects the separator’s durability and resistance to corrosion.
How can I ensure the longevity of my cyclone separator?
To ensure the longevity of your cyclone separator, perform regular maintenance checks, clean it periodically to prevent buildup, and monitor its performance. Proper installation and adherence to operational guidelines will also help extend its lifespan.