Are you tired of tangled cables and unreliable connections? Discovering the best flat cable manufacturers can transform your tech experience. By comparing top factories, you’ll find quality, durability, and value that suit your needs. Dive in to uncover the best options and elevate your connectivity game!
The Leader in Flat Cable Technology – Cicoil
Product Details: Cicoil Flat Cables and Cable Assemblies are flexible flat cables that can combine power, signal, data, video, air, and liquid in one compact design.
Technical Parameters:
– Rated Flex Life of 10-20 Million Flex Cycles
– Operating temperature from −104°C to +260°C
Application Scenarios:
– Aerospace and Military
– Medical Diagnostic, Instrumentation, and Devices
Pros:
– Inherently more flexible than round cables
– Occupy just 50% of the space of comparable round cables
Cons:
– Limited information on specific connector compatibility
– Potentially higher cost compared to standard round cables
Technology Overview – Cicoil
Product Details: Cicoil Flexible Flat Cables are designed for high flexibility and durability, suitable for various applications including harsh environments and repetitive motion.
Technical Parameters:
– Wire gauges from 4 to 44 AWG
– Patented extrusion process for precise wire spacing and insulation thickness
Application Scenarios:
– Applications involving repetitive motion, shock and vibration
– Operation in temperature and environmental extremes
Pros:
– Most flexible flat cables on the market
– Tested for tens of millions of cycles for reliable performance
Cons:
– PVC may melt or break in extreme conditions
– PTFE may be too stiff for certain applications
Custom Manufactured Flat Flex Cables – OCP Group Inc
Product Details: OCP manufactures and distributes Flat Flexible Cable (FFC) Assemblies for various industries and applications, including jumpers, continuous flex, shielded, and connector terminated assemblies.
Technical Parameters:
– UL Style 2896: Temperature: 80°C, Voltage: 30V, Flame Test: VW-1, FT1, FT2
– UL Style 20624: Temperature: 80°C, Voltage: 60V, Flame Test: VW-1, FT1, FT2
– UL Style 20706: Temperature: 105°C, Voltage: 60V, Flame Test: VW-1, FT1, FT2
Application Scenarios:
– Automation and Robotics
– Industrial Computing Solutions
Pros:
– Custom FFC lengths available
– EMI/RFI ferrites can be added
Cons:
– Minimum order quantity typically starts at 1000 pieces
– Limited information on specific applications
Flat Flex Cable Assemblies – MJM Industries
Product Details: Flat Flex Cable Assemblies (Standard and Custom) from MJM Industries, available in 0.5mm pitch with 31, 41, and 51 conductors, overmolded with DF9 connectors or prepared for direct solder.
Technical Parameters:
– RoHS, REACH, and WEEE compliant
– 0.5mm pitch laminated polyester ribbon cable
Application Scenarios:
– Board-to-flat panel displays
– Board-to-board connections
Pros:
– High-quality assemblies with competitive prices
– 100% electrically-tested assemblies
Cons:
– Limited to specific pitch sizes
– Potentially higher cost for custom configurations
Flat Cable Systems: The Future of Electric Wiring – Wieland
Product Details: Flat cable systems for industrial plants and buildings characterized by flexibility and low complexity of cabling, offering great time savings during installation.
Technical Parameters:
– Flexibility in installation
– Low complexity of cabling
Application Scenarios:
– Industrial plants
– Buildings
Pros:
– Time-saving during installation
– Flexible cabling solutions
Cons:
– Limited information on specific technical specifications
– Potential compatibility issues with existing systems
15 Flexible Cable Manufacturers in 2025 | Metoree
Product Details: Flexible cables are widely used as space-saving electric wires that can be bent and are manufactured in response to the trend toward downsizing, weight reduction, and space saving in various types of equipment.
Technical Parameters:
– Thickness: as thin as 0.3 mm
– Upper limit of use temperature: about 75°C (some up to 125°C)
Application Scenarios:
– Connecting printed circuit boards to circuit boards and electronic components
– Used in home appliances, LCD TVs, printers, and telephones
Pros:
– Relatively inexpensive and can be bent repeatedly
– Available in many variations including halogen-free and gold-plated
Cons:
– Limited upper temperature usage compared to some other cables
– May require specific adhesives for high-temperature applications
21 Flat Cable Manufacturers in 2024 | Metoree
Product Details: Flat cables are used for inter-device wiring, consisting of multiple core wires bundled in parallel. They can send multiple signals at once and are suitable for connecting devices with parallel interface functions.
Technical Parameters:
– Number of core wires: 10 to 100
– Insulation: Resin
Application Scenarios:
– Internal wiring of electronic devices such as hard disks and PCs
– Wiring between devices with parallel interface functions like computers and peri…
Pros:
– Flat and flexible design allows for easy installation
– Can transmit multiple signals simultaneously
Cons:
– Weak structure may cause noise interference
– Not suitable for external wiring due to fragility
Flat Ribbon Cable Manufacturer – Precise Tolerances for Mass Termination
Product Details: Flat Ribbon Cables manufactured by Proterial Cable America, designed for high-performance and reliability in various applications.
Technical Parameters:
– Available in gauges, conductor counts, and sizes that meet or exceed UL and CSA…
– High tolerance for extreme temperatures, designed for environments up to 105°C.
Application Scenarios:
– Aerospace and consumer electronics where space is constrained.
– Industrial automation and medical devices in high-interference environments.
Pros:
– Exceptional durability and flexibility with rounded-edge construction.
– Efficient cable management reducing wiring clutter.
Cons:
– Limited performance in environments with high electromagnetic interference for u…
– Potentially higher cost compared to standard round cables.
Custom Flat Cable – Cicoil
Product Details: Custom Flat Cable by Cicoil, designed for various applications with advanced engineering capabilities.
Technical Parameters:
– Low Outgassing Requirements: <1% TML, <0.1% CVCM
– Compatible with various tubing options: Teflon®, PVC, Polyurethane, Tygon®
Application Scenarios:
– Military/Aerospace applications
– Automation/Motion Control
Pros:
– Custom shapes and sizes available for compact spaces
– 100% tested and certified for low outgassing
Cons:
– Potentially higher cost for custom designs
– Lead time may vary based on complexity
Wavelink is a Flat Flexible Cable (FFC) Manufacturer | Wavelink FFC
Product Details: Wavelink manufactures high-quality flat flexible cables (FFC) in standard or custom configurations, constructed of RoHS compliant materials and free of PBDE.
Technical Parameters:
– RoHS compliant materials
– Custom configurations available
Application Scenarios:
– Aerospace & Defense
– Automotive
– Consumer
– Industrial
– Robotics
Pros:
– High quality and reliability
– Custom assembly services available
Cons:
– Limited information on specific technical specifications
– Potentially higher cost for custom solutions
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| The Leader in Flat Cable Technology – Cicoil | Cicoil Flat Cables and Cable Assemblies are flexible flat cables that can combine power, signal, data, video, air, and liquid in one compact design. | – Inherently more flexible than round cables – Occupy just 50% of the space of comparable round cables | – Limited information on specific connector compatibility – Potentially higher cost compared to standard round cables | www.cicoil.com |
| Technology Overview – Cicoil | Cicoil Flexible Flat Cables are designed for high flexibility and durability, suitable for various applications including harsh environments and repet… | – Most flexible flat cables on the market – Tested for tens of millions of cycles for reliable performance | – PVC may melt or break in extreme conditions – PTFE may be too stiff for certain applications | www.cicoil.com |
| Custom Manufactured Flat Flex Cables – OCP Group Inc | OCP manufactures and distributes Flat Flexible Cable (FFC) Assemblies for various industries and applications, including jumpers, continuous flex, shi… | – Custom FFC lengths available – EMI/RFI ferrites can be added | – Minimum order quantity typically starts at 1000 pieces – Limited information on specific applications | ocp.com |
| Flat Flex Cable Assemblies – MJM Industries | Flat Flex Cable Assemblies (Standard and Custom) from MJM Industries, available in 0.5mm pitch with 31, 41, and 51 conductors, overmolded with DF9 con… | – High-quality assemblies with competitive prices – 100% electrically-tested assemblies | – Limited to specific pitch sizes – Potentially higher cost for custom configurations | mjmindustries.com |
| Flat Cable Systems: The Future of Electric Wiring – Wieland | Flat cable systems for industrial plants and buildings characterized by flexibility and low complexity of cabling, offering great time savings during… | – Time-saving during installation – Flexible cabling solutions | – Limited information on specific technical specifications – Potential compatibility issues with existing systems | www.wieland-electric.com |
| 15 Flexible Cable Manufacturers in 2025 | Metoree | Flexible cables are widely used as space-saving electric wires that can be bent and are manufactured in response to the trend toward downsizing, weigh… | – Relatively inexpensive and can be bent repeatedly – Available in many variations including halogen-free and gold-plated | – Limited upper temperature usage compared to some other cables – May require specific adhesives for high-temperature applications |
| 21 Flat Cable Manufacturers in 2024 | Metoree | Flat cables are used for inter-device wiring, consisting of multiple core wires bundled in parallel. They can send multiple signals at once and are su… | – Flat and flexible design allows for easy installation – Can transmit multiple signals simultaneously | – Weak structure may cause noise interference – Not suitable for external wiring due to fragility |
| Flat Ribbon Cable Manufacturer – Precise Tolerances for Mass Termination | Flat Ribbon Cables manufactured by Proterial Cable America, designed for high-performance and reliability in various applications. | – Exceptional durability and flexibility with rounded-edge construction. – Efficient cable management reducing wiring clutter. | – Limited performance in environments with high electromagnetic interference for u… – Potentially higher cost compared to standard round cables. | usa.proterial.com |
| Custom Flat Cable – Cicoil | Custom Flat Cable by Cicoil, designed for various applications with advanced engineering capabilities. | – Custom shapes and sizes available for compact spaces – 100% tested and certified for low outgassing | – Potentially higher cost for custom designs – Lead time may vary based on complexity | www.cicoil.com |
| Wavelink is a Flat Flexible Cable (FFC) Manufacturer | Wavelink FFC | Wavelink manufactures high-quality flat flexible cables (FFC) in standard or custom configurations, constructed of RoHS compliant materials and free o… | – High quality and reliability – Custom assembly services available | – Limited information on specific technical specifications – Potentially higher cost for custom solutions |
Frequently Asked Questions (FAQs)
What types of flat cables do manufacturers produce?
Flat cable manufacturers typically produce a variety of cables, including ribbon cables, flat flexible cables (FFC), and flat printed circuit cables (FPC). These cables are used in various applications, such as electronics, automotive, and telecommunications, providing flexibility and space-saving solutions.
How do I choose the right flat cable for my project?
To choose the right flat cable, consider factors like the application, required flexibility, length, and electrical specifications. It’s also important to assess the environment where the cable will be used, including temperature and exposure to chemicals, to ensure optimal performance.
What is the typical lead time for flat cable production?
Lead times for flat cable production can vary based on factors like order size and complexity. Generally, you can expect a lead time of 2 to 6 weeks. For custom cables, it may take longer, so it’s best to discuss your timeline with the manufacturer.
Are flat cables customizable?
Yes, many flat cable manufacturers offer customization options. You can request specific lengths, colors, connector types, and even unique designs to meet your project’s requirements. Customization helps ensure that the cable fits perfectly into your application.
What quality standards do flat cable manufacturers follow?
Flat cable manufacturers often adhere to international quality standards such as ISO 9001 and IPC/WHMA-A-620. These standards ensure that the cables are produced with high quality and reliability, meeting safety and performance requirements for various industries.