Are you curious about where the best foam products come from? Understanding the top foam manufacturers can make a world of difference in quality and comfort. Discovering the right factory means better choices for your needs. Dive in to find out which manufacturers stand out and why!
Worldwide Foam – Leading Closed Cell Foam Manufacturer
Product Details: WZ-40, a 2.5 lb/ft3 density, 1.375″ x 48″ x 80″ XLPE foam.
Technical Parameters:
– Density: 2.5 lb/ft3
– Size: 1.375″ x 48″ x 80″
Application Scenarios:
– Fabrication applications
– General cushioning and insulation
Pros:
– Premium performance
– Low VOC’s and lightweight
Cons:
– Specific applications may require additional testing
– Limited color options
Foam Factory, Inc.
Product Details: Foam Factory, Inc. offers a wide selection of foam products for residential and commercial applications, including mattresses (foam, memory foam, latex), toppers, cushions, seats, pillows, foam sacks, pet beds, acoustical foam, packaging foam (charcoal, pink anti-static), open-cell and closed-cell foams, and various foam accessories. They also offer custom cutting services for various shapes and sizes.
Technical Parameters:
– Various foam densities and types are available (memory foam, latex, open-cell, c…
– Specific dimensions and thicknesses vary by product.
Application Scenarios:
– Residential: Mattresses, seating, pillows, pet beds
– Commercial: Acoustical treatment, packaging, insulation
Pros:
– Wide selection of products
– Custom cutting services available
Cons:
– Specific technical parameters for each foam type are not explicitly listed
– Pricing information is not included in the provided text
Foam Products Corporation | Foam Product Supply, Distribution, Fabrication
Product Details: Foam Products Corporation manufactures and distributes a wide range of custom and standard foam products, including DuPont Styrofoam™, polystyrene, polyethylene, polyurethane, PVC, EPS, Whisper Foam, specialty foam, pit foam, flotation foam, flexible urethane, and rigid urethane foam. They offer various shapes, designs, and thicknesses, with options for lightweight and resilient foam.
Technical Parameters:
– Specific technical parameters (e.g., density, compression strength, thermal cond…
– Custom cutting patterns and sizes are available.
Application Scenarios:
– Insulation (construction, roofing, refrigeration),
– Packaging (cushioning, protection),
– Construction (geofoam fill material),
– Gymnastics (pads),
– Filtration,
– Gaskets
Pros:
– Low-cost alternative to other packaging and insulation materials
– Customizable cutting patterns and designs
– Lightweight options
– Resilient and durable foam
– Excellent customer service
– Over 60 years of experience
– Wide range of products and applications
– Nationwide distribution
Cons:
– Specific technical parameters are not readily available on the website.
– No information on potential drawbacks or limitations of specific foam types is p…
National Foam
Product Details: National Foam offers a range of firefighting products including foam concentrates, delivery systems, firefighting hoses, and engineered solutions.
Technical Parameters:
– High performance firefighting technology
– Innovative foam solutions
Application Scenarios:
– Oil and gas industry
– Chemical processing facilities
Pros:
– Recognized leader in firefighting technology
– Customers in over 100 countries
Cons:
– Specific product details not provided
– Limited information on technical specifications
Home – Future Foam – Future Foam
Product Details: Polyurethane foam for various applications, including furniture (couches, chairs, pillows, beds), car seats, marine upholstery, and carpet underlay.
Technical Parameters:
– Specific foam formulations vary depending on application. Information not expli…
– Durability and lifespan vary depending on the specific foam formulation and appl…
Application Scenarios:
– Furniture manufacturing
– Automotive seating
– Marine upholstery
– Carpet underlay
Pros:
– 55+ years of experience in foam formulation and manufacturing
– Commitment to innovation and tailored solutions for customers
Cons:
– No cons explicitly mentioned in the provided text.
Home | Bergad Specialty Foams | Quality Engineered Foam Products
Product Details: Bergad manufactures a wide range of technical foams, including biodegradable foams (patent pending), Acoustic Grade, HD Visco, LD Visco, Sponge, HD HR, and Transportation Foams. They offer custom formulation and prototyping services.
Technical Parameters:
– Biodegradable (patent pending)
– Various densities (HD Visco, LD Visco, HD HR)
– Acoustic Grade
– Custom formulations available
Application Scenarios:
– High End Audio
– Disposable Medical
– Prosthetics
– Durable Medical
– Military & Defense
– Aviation
– Industrial
– Commercial
Pros:
– Biodegradable option reduces environmental impact
– Customizable to meet specific needs
– 30+ years of experience and expertise
– Efficient production and quality control
Cons:
– No specific cons mentioned in the provided text
– Pricing information not available
– Specific technical details beyond those listed are not provided
Homepage – Merryweather Foam
Product Details: Custom foam products for various industries including medical, automotive, and industrial applications.
Technical Parameters:
– Over 1,321 different types and sizes of foam materials available.
– ISO 9001:2015 and ISO 13485:2015 certified.
Application Scenarios:
– Medical device packaging and insulation.
– Sound dampening in healthcare settings.
Pros:
– Quick response times for quotes and samples.
– Wide selection of materials and customization options.
Cons:
– Potentially time-consuming to learn about all available materials.
– Costs may vary based on customization and material selection.
Federal Foam Technologies – Leading US Foam Manufacturer
Product Details: Federal Foam Technologies offers a wide range of foam, fiber, plastic, composite, and rubber materials for various industrial applications.
Technical Parameters:
– ISO 9001:2015 certified
– Diverse material options including polyurethane, closed-cell, flexible foams, an…
Application Scenarios:
– Automotive industry
– Medical equipment manufacturing
Pros:
– High-quality materials
– Expert engineering support
Cons:
– Limited information on specific product dimensions
– Potentially higher cost due to quality
Polyurethane Foam Manufacturer for Industry & Trade – FoamPartner
Product Details: Polyurethane foams (PUR or PU foams) including polyether and polyester based foams. Over 200 different foams and customized solutions are offered. Product lines include acoustic foams, thermal insulation components, foams for headliners, seats, door panels, 2-component foam systems, technical foams, foam packaging, foam cores for mattresses, and custom-made products.
Technical Parameters:
– Lightweight
– Customizable
– High-quality
– Thermally efficient
– Sound absorption
– Resource-saving (for some products)
Application Scenarios:
– Automotive (acoustic & thermal solutions, headliners, seats, door panels)
– Rail
– Aerospace
– Furniture
– Machines & White Goods
– Medical
– Farming & Gardening
– Packaging
– Construction
– Mattresses
– Pillows
– Green roofs
– Vertical gardening
– Filtration
– Sealing
– Microphone windshields
– Mouth-nose covers
Pros:
– Industry-leading solutions
– Wide range of products and customized solutions
– Over 80 years of experience
– Global presence
– Commitment to sustainability
– Innovation
Cons:
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Custom Cut Foam, Foam Mattresses, Foam Cushions | FoamOnline
Product Details: FoamOnline offers a wide variety of custom-cut foam products, including mattresses, cushions, pillows, and upholstery supplies. They offer various foam types such as memory foam, latex foam, polyurethane foam, and more, in different shapes (square/rectangle, T-cushion, L-cushion, trapezoid, cylinder, bolster, wedge, triangle, custom shapes) and densities. They also sell related supplies like Dacron, spray adhesive, fabrics, and webbing.
Technical Parameters:
– Density (various, depending on foam type)
– ILD (Indentation Load Deflection, varies by foam type)
Application Scenarios:
– Furniture and bedding
– Packaging
– Acoustic treatment
– Commercial and residential upholstery
– Replacement cushions
– Custom shapes for various projects
Pros:
– Large selection and lowest prices
– Custom-cut and shaped foam
– Factory direct sales
– CertiPUR-US® certified foam (for many products)
Cons:
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Worldwide Foam – Leading Closed Cell Foam Manufacturer | WZ-40, a 2.5 lb/ft3 density, 1.375″ x 48″ x 80″ XLPE foam. | – Premium performance – Low VOC’s and lightweight | – Specific applications may require additional testing – Limited color options | worldwidefoam.com |
| Foam Factory, Inc. | Foam Factory, Inc. offers a wide selection of foam products for residential and commercial applications, including mattresses (foam, memory foam, late… | – Wide selection of products – Custom cutting services available | – Specific technical parameters for each foam type are not explicitly listed – Pricing information is not included in the provided text | www.foambymail.com |
| Foam Products Corporation | Foam Product Supply, Distribution, Fabrication | Foam Products Corporation manufactures and distributes a wide range of custom and standard foam products, including DuPont Styrofoam™, polystyrene, po… | – Low-cost alternative to other packaging and insulation materials – Customizable cutting patterns and designs – Lightweight options – Resilient and d… | – Specific technical parameters are not readily available on the website. – No information on potential drawbacks or limitations of specific foam type… |
| National Foam | National Foam offers a range of firefighting products including foam concentrates, delivery systems, firefighting hoses, and engineered solutions. | – Recognized leader in firefighting technology – Customers in over 100 countries | – Specific product details not provided – Limited information on technical specifications | www.nationalfoam.com |
| Home – Future Foam – Future Foam | Polyurethane foam for various applications, including furniture (couches, chairs, pillows, beds), car seats, marine upholstery, and carpet underlay. | – 55+ years of experience in foam formulation and manufacturing – Commitment to innovation and tailored solutions for customers | – No cons explicitly mentioned in the provided text. | www.futurefoam.com |
| Home | Bergad Specialty Foams | Quality Engineered Foam Products | Bergad manufactures a wide range of technical foams, including biodegradable foams (patent pending), Acoustic Grade, HD Visco, LD Visco, Sponge, HD HR… | – Biodegradable option reduces environmental impact – Customizable to meet specific needs – 30+ years of experience and expertise – Efficient producti… |
| Homepage – Merryweather Foam | Custom foam products for various industries including medical, automotive, and industrial applications. | – Quick response times for quotes and samples. – Wide selection of materials and customization options. | – Potentially time-consuming to learn about all available materials. – Costs may vary based on customization and material selection. | www.merryweather.com |
| Federal Foam Technologies – Leading US Foam Manufacturer | Federal Foam Technologies offers a wide range of foam, fiber, plastic, composite, and rubber materials for various industrial applications. | – High-quality materials – Expert engineering support | – Limited information on specific product dimensions – Potentially higher cost due to quality | www.federalfoam.com |
| Polyurethane Foam Manufacturer for Industry & Trade – FoamPartner | Polyurethane foams (PUR or PU foams) including polyether and polyester based foams. Over 200 different foams and customized solutions are offered. P… | – Industry-leading solutions – Wide range of products and customized solutions – Over 80 years of experience – Global presence – Commitment to sustain… | – Generic placeholder – Generic placeholder | www.foampartner.com |
| Custom Cut Foam, Foam Mattresses, Foam Cushions | FoamOnline | FoamOnline offers a wide variety of custom-cut foam products, including mattresses, cushions, pillows, and upholstery supplies. They offer various fo… | – Large selection and lowest prices – Custom-cut and shaped foam – Factory direct sales – CertiPUR-US® certified foam (for many products) | – Generic placeholder – Generic placeholder |
Frequently Asked Questions (FAQs)
What types of foam products do manufacturers typically produce?
Foam manufacturers create a wide range of products, including memory foam mattresses, cushions, insulation materials, packaging foam, and automotive seating. Each type of foam is designed for specific applications, ensuring comfort, support, or protection as needed.
How is foam made in a factory?
Foam production involves mixing chemicals, such as polyols and isocyanates, to create a reaction that produces foam. This mixture is poured into molds or onto conveyor belts, where it expands and solidifies. The process can vary depending on the type of foam being produced.
What quality control measures are in place at foam factories?
Foam manufacturers implement strict quality control measures, including regular testing of raw materials, monitoring production processes, and conducting final product inspections. These steps ensure that the foam meets safety standards and customer specifications.
Can I customize foam products for my specific needs?
Yes, many foam manufacturers offer customization options. You can specify dimensions, density, firmness, and even colors to create a product that perfectly fits your requirements. It’s best to discuss your needs directly with the manufacturer for tailored solutions.
What are the environmental considerations in foam manufacturing?
Foam manufacturers are increasingly focusing on sustainability by using eco-friendly materials and processes. Many are adopting practices to reduce waste, recycle foam scraps, and use water-based adhesives, helping to minimize their environmental impact while producing high-quality products.