Are you curious about which gear hobbing machine manufacturers stand out in the industry? Understanding the top factories is crucial for making informed decisions. Discovering the best options can lead to improved efficiency and quality in your projects. Dive in to find out which manufacturers deserve your attention!
Top 10 CNC Gear Hobbing Machine Manufacturers In The World
Product Details: CNC Gear Hobbing Machines from various manufacturers including Liebherr, Gleason, EMAG, Mitsubishi Heavy Industries, Affolter Group, Helios, KOEPFER Group, Kanzaki Kokyukoki, WTO Inc., and Star SU.
Technical Parameters:
– High accuracy
– Energy efficiency
Application Scenarios:
– Gear production
– Automotive and aerospace industries
Pros:
– High reliability
– Flexibility in manufacturing
Cons:
– Initial purchase cost may be high
– Requires technical support and training
Gear-hobbing machine – All industrial manufacturers – DirectIndustry
Product Details: CNC gear-hobbing machines for various applications including gear hobbing and worm milling.
Technical Parameters:
– Module: 0.3 mm – 6 mm
– Part diameter: 150 mm – 800 mm
– Spindle speed: 200 rpm – 6,000 rpm
Application Scenarios:
– Manufacturing of gears and worm milling.
– Customization for specific customer requirements.
Pros:
– High versatility and flexibility in machining.
– Ability to integrate additional functions like chamfer cutting.
Cons:
– Potentially high initial investment cost.
– Complexity in operation may require skilled personnel.
Gear hobbing machines – Liebherr
Product Details: Liebherr gear hobbing machines are highly productive and versatile, suitable for various industries including automotive and wind turbine manufacturing.
Technical Parameters:
– Machining workpieces from 20 millimeters to oversized gears with a diameter of 1…
– Wide range of machine types available
Application Scenarios:
– Automotive manufacturing
– Wind turbine production
Pros:
– High productivity
– Flexibility in machining various gear sizes
Cons:
– Specific technical details not provided
– Potentially high investment cost
Gear Hobbing Machines – Nidec Machine Tool America
Product Details: Nidec Machine Tool America offers a variety of CNC-controlled gear hobbing machines suitable for high-volume production and small-lot job shops, with part sizes ranging from 10mm to 1,000mm.
Technical Parameters:
– Max. workpiece diameter: φ1,200 mm
– Max. cutting module: M25
Application Scenarios:
– High-volume gear production
– Small-lot job shop applications
Pros:
– Innovative dry cutting technology
– Wide range of machine specifications
Cons:
– Heavy-duty machines may require significant floor space
– Potentially high power consumption
Gear Hobbing Machine Tools Made in America by Bourn & Koch
Product Details: Bourn & Koch H-Series Gear Hobbing Machines, including models 25H, 100H, 400H, and 600H, designed for precision gear manufacturing.
Technical Parameters:
– 25H: pitch range of 1 module, diameter up to 25 mm
– 600H: pitch range of up to 12 module, designed for shafts, gears, and special pa…
Application Scenarios:
– Manufacturing external spur and helical gears
– Replacing Barber-Colman gear hobbing machines
Pros:
– CNC-controlled with servo control for high precision
– Minimal wear parts due to hydraulic-free design
Cons:
– Limited to specific diameter ranges depending on the model
– Potentially requires specialized training for operation
Horizontal gear-hobbing machine – All industrial manufacturers
Product Details: Horizontal gear-hobbing machines are used for the precision production of gears, offering various models with different specifications.
Technical Parameters:
– Part diameter: 100 mm – 550 mm
– Spindle speed: 0 rpm – 6,000 rpm
Application Scenarios:
– High-volume production of precision bevel gears for robotic applications
– Machining of spur, helical, and curved gears
Pros:
– High versatility and flexibility in gear production
– Designed for reliability and maintainability
Cons:
– Limited information on specific models
– Potential complexity in operation
HAMAI Fine Pitch Gear Hobbing Machines | Machine Tool Builders, Inc.
Product Details: HAMAI Fine Pitch Gear Hobbing Machines are high-speed precision machines designed for the production of aerospace and automotive gears up to 80 mm in diameter and shaft lengths to 350 mm.
Technical Parameters:
– Capacity for gears up to Module 3.0
– Available fully automated, reducing load/unload to just seconds
Application Scenarios:
– Production of high precision aerospace gears
– Production of automotive gears
Pros:
– Combines high-speed precision with remarkable affordability
– Compact design with powerful performance
Cons:
– Limited to gears up to 80 mm in diameter
– May require specialized training for operation
Gear Hobbing Machines Manufacturers, Traders, Suppliers
Product Details: Gear Hobbing Machines suitable for large and single production of cylindrical spur gears.
Technical Parameters:
– DNC controlled CNC vertical turning machines with vertical grinding facilities.
– Overall swing diameter of the chocks of over 2500mm.
Application Scenarios:
– Mechanical engineering and automotive industry.
– Production of high-quality gears for various demanding sectors.
Pros:
– High precision and reliability in gear manufacturing.
– Versatile and easy to manufacture machine tools.
Cons:
– Regular maintenance and lubrication required.
– Hobs must be replaced and resharpened after wear.
Hobbing – Helios Gear Products
Product Details: Hobbing solutions for ultra-fine, fine, medium, and coarse pitch operations with machines suitable for gear profiles from 1.6 DP to 120+ DP.
Technical Parameters:
– Advanced technology
– Affordable pricing
– Quick deliveries
Application Scenarios:
– Bevel Gears
– Helical Gears
– Sprockets
– Worm Gears
Pros:
– Dedicated application engineering for tool design
– Hobbing and re-hobbing capabilities
Cons:
– Limited information on specific machine models
– Potential for heat treatment distortion requiring additional processes
Gear Production with Hobbing Machines From EMAG – EMAG Group
Product Details: Gear Hobbing Machines for Gear Production by EMAG, known for high-efficiency gear production.
Technical Parameters:
– Module range: mm 0.2 – 10
– Workpiece diameter, max.: 500 mm | 19.5 in
Application Scenarios:
– Production of gears for automotive and industrial applications.
– Chamfering and deburring of gear components.
Pros:
– High efficiency in gear production.
– Cutting-edge technology for precision machining.
Cons:
– Potentially high initial investment cost.
– Requires skilled operators for optimal performance.
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Top 10 CNC Gear Hobbing Machine Manufacturers In The World | CNC Gear Hobbing Machines from various manufacturers including Liebherr, Gleason, EMAG, Mitsubishi Heavy Industries, Affolter Group, Helios, KOEPFER G… | – High reliability – Flexibility in manufacturing | – Initial purchase cost may be high – Requires technical support and training | armpremfg.com |
| Gear-hobbing machine – All industrial manufacturers – DirectIndustry | CNC gear-hobbing machines for various applications including gear hobbing and worm milling. | – High versatility and flexibility in machining. – Ability to integrate additional functions like chamfer cutting. | – Potentially high initial investment cost. – Complexity in operation may require skilled personnel. | www.directindustry.com |
| Gear hobbing machines – Liebherr | Liebherr gear hobbing machines are highly productive and versatile, suitable for various industries including automotive and wind turbine manufacturin… | – High productivity – Flexibility in machining various gear sizes | – Specific technical details not provided – Potentially high investment cost | www.liebherr.com |
| Gear Hobbing Machines – Nidec Machine Tool America | Nidec Machine Tool America offers a variety of CNC-controlled gear hobbing machines suitable for high-volume production and small-lot job shops, with… | – Innovative dry cutting technology – Wide range of machine specifications | – Heavy-duty machines may require significant floor space – Potentially high power consumption | nidec-machinetoolamerica.com |
| Gear Hobbing Machine Tools Made in America by Bourn & Koch | Bourn & Koch H-Series Gear Hobbing Machines, including models 25H, 100H, 400H, and 600H, designed for precision gear manufacturing. | – CNC-controlled with servo control for high precision – Minimal wear parts due to hydraulic-free design | – Limited to specific diameter ranges depending on the model – Potentially requires specialized training for operation | www.bourn-koch.com |
| Horizontal gear-hobbing machine – All industrial manufacturers | Horizontal gear-hobbing machines are used for the precision production of gears, offering various models with different specifications. | – High versatility and flexibility in gear production – Designed for reliability and maintainability | – Limited information on specific models – Potential complexity in operation | www.directindustry.com |
| HAMAI Fine Pitch Gear Hobbing Machines | Machine Tool Builders, Inc. | HAMAI Fine Pitch Gear Hobbing Machines are high-speed precision machines designed for the production of aerospace and automotive gears up to 80 mm in… | – Combines high-speed precision with remarkable affordability – Compact design with powerful performance | – Limited to gears up to 80 mm in diameter – May require specialized training for operation |
| Gear Hobbing Machines Manufacturers, Traders, Suppliers | Gear Hobbing Machines suitable for large and single production of cylindrical spur gears. | – High precision and reliability in gear manufacturing. – Versatile and easy to manufacture machine tools. | – Regular maintenance and lubrication required. – Hobs must be replaced and resharpened after wear. | www.industrystock.com |
| Hobbing – Helios Gear Products | Hobbing solutions for ultra-fine, fine, medium, and coarse pitch operations with machines suitable for gear profiles from 1.6 DP to 120+ DP. | – Dedicated application engineering for tool design – Hobbing and re-hobbing capabilities | – Limited information on specific machine models – Potential for heat treatment distortion requiring additional processes | heliosgearproducts.com |
| Gear Production with Hobbing Machines From EMAG – EMAG Group | Gear Hobbing Machines for Gear Production by EMAG, known for high-efficiency gear production. | – High efficiency in gear production. – Cutting-edge technology for precision machining. | – Potentially high initial investment cost. – Requires skilled operators for optimal performance. | www.emag.com |
Frequently Asked Questions (FAQs)
What is a gear hobbing machine and how does it work?
A gear hobbing machine is a specialized tool used to create gears by cutting them from a workpiece. It uses a rotating cutting tool called a hob, which shapes the gear teeth as it moves along the workpiece. This process is efficient and allows for high precision in gear manufacturing.
What types of gears can be produced using hobbing machines?
Hobbing machines can produce various types of gears, including spur gears, helical gears, and worm gears. They are versatile and can handle different sizes and materials, making them suitable for a wide range of applications.
How do I choose the right gear hobbing machine manufacturer?
When selecting a manufacturer, consider their experience, reputation, and the quality of their machines. Look for customer reviews and testimonials, and ensure they offer good after-sales support and service. It’s also helpful to compare specifications and pricing.
What maintenance is required for gear hobbing machines?
Regular maintenance is essential for optimal performance. This includes cleaning the machine, lubricating moving parts, and checking for wear on the hob and other components. Following the manufacturer’s maintenance schedule will help prolong the machine’s lifespan.
Are gear hobbing machines suitable for small-scale production?
Yes, gear hobbing machines can be used for small-scale production. Many manufacturers offer machines that are compact and efficient, making them ideal for workshops or businesses that require lower volumes of gears without sacrificing quality.