“Need a high shear mixer that can handle your toughest mixing challenges? Choosing the right factory can make all the difference. From precision engineering to reliable support, we’ve got the inside scoop on the top contenders. Ready to find your perfect match? Let’s dive in!”
High Shear Mixer Manufacturer | Quadro Liquids
Product Details: Quadro® designs and manufactures single-pass, inline high shear mixing equipment for powder incorporation and dispersion into liquids, in addition to liquid-into-liquid mixing and homogenizing.
Technical Parameters:
– High shear homogenizers & wet mills
– Inline powder dispersers
Application Scenarios:
– Personal care and cosmetics
– Pharmaceutical
Pros:
– Reduced batch processing times
– Maximized use of raw ingredients for less waste
Cons:
– Limited information on specific technical parameters
– Potentially higher initial investment for advanced technology
Find a High Shear Mixer with Quadro Liquids
Product Details: Quadro Liquids offers a range of high shear mixers including the Quadro Ytron® ZC Inline Powder Disperser, Quadro® HV Homogenizer and Wet Mill, Quadro Ytron® Z Emulsifying Mixer, and Quadro Ytron® Jet Mixer.
Technical Parameters:
– High shear energy production exceeding 55x that of conventional rotor-stator mil…
– Available in various configurations for specific applications.
Application Scenarios:
– Powder incorporation and dispersion into liquids.
– Emulsification and wet milling for various industries.
Pros:
– Reduces batch processing times and energy expenditure.
– Ensures process repeatability for high-quality end products.
Cons:
– Specific configurations may be required for different applications.
– Potentially high initial investment for advanced models.
High Shear Mixers & Homgenizers | ShearPro | MXD Process
Industrial High Shear Mixers – Quadro Liquids
Product Details: Quadro Liquids offers a range of industrial high shear mixers including: 1. ZC Inline Powder Disperser 2. HV-Emulsifier and Wet Mill 3. Z Inline Emulsifier Mixer 4. Ytron® Jet In-tank Mixer
Technical Parameters:
– High shear rotor-stator design
– Available in various sizes from pilot to production scale
– Sanitary industrial mixing equipment
– Capable of submicron particle size reduction
– Inline mixing capability for continuous processing
– Low shear option available (Ytron® Jet)
Application Scenarios:
– Powder dispersion in liquids
– Emulsification processes
– Deagglomeration and wet milling
– Submicron homogenization
– Batch mixing operations
– Suspension micronization
Pros:
– Reduces batch times by up to 90% compared to traditional methods
– Minimizes air entrainment during powder dispersion
– Achieves consistent product quality
– Energy efficient operation
– Versatile for multiple industries (pharmaceutical, food, cosmetics, chemicals)
– Available with sanitary design options
Cons:
– High initial investment cost
– Requires specialized operator training
– Maintenance requirements for high-speed components
– May require additional cooling systems for high shear applications
– Size limitations for certain applications
– Potential for increased wear on components with abrasive materials
High Shear Mixing Experts: Silverson Machines Ltd.
Product Details: Silverson Machines specializes in high shear mixers with applications in food, pharmaceuticals, cosmetics, chemicals, and lube oils industries. They offer Laboratory Mixers, Batch Mixers, In-Line Mixers, and Flashmix Powder/Liquid Mixers.
Technical Parameters:
– Capacity range: 1ml to 12 litres
– In-line mixing flow rates: up to 20 litres/minute
– Powder incorporation rates: up to 15,000 kilos per hour
– Mixing time reduction: up to 90% compared to conventional mixers
Application Scenarios:
– Laboratory research and development
– Industrial batch production
– In-line continuous processing
– Powder/liquid mixing applications
– Emulsification and homogenization processes
Pros:
– High efficiency – reduces mixing times by up to 90%
– Versatile – capable of mixing, emulsifying, homogenizing, solubilizing, suspendi…
– Scalable – suitable for laboratory to production scale
– Precision-engineered rotor/stator workheads
– Rapidly interchangeable workheads for different applications
Cons:
– Specialized equipment requiring trained operators
– Higher initial investment compared to conventional mixers
– May require additional cooling for high-temperature applications
– Specific maintenance requirements for rotor/stator systems
– Limited to applications requiring high shear mixing
High-Shear Mixers | Lee Industries
Product Details: Lee Industries offers two main types of high-shear mixers: Tri-Mix™ Turbo-Shear™ and Multi-Mix High-Shear Mixer. These mixers are designed for blending, dispersing, and emulsifying ingredients in liquid/liquid or liquid/solid states using both mechanical and hydraulic shear.
Technical Parameters:
– Available in sizes from 10 quarts to 1,000 gallons
– Tri-Mix™ Turbo-Shear™: Independent high-shear mixing head
– Multi-Mix: Top or bottom mount batch mixer
– Both systems work best for product viscosity under 10,000 cps
– Heavy-duty double-motion, counterrotating agitator
– Bottom mount concentric shaft
Application Scenarios:
– Incorporating powders into liquids to minimize lumps
– Reducing oil droplet size in water and oil mixtures
– Blending miscible and non-miscible solutions
– Dissolving powders
– Creating smooth final products
– Applications in food & beverage, pharmaceutical, personal care, cosmetics, anima…
Pros:
– Versatile mixing options for different processing applications
– Heavy-duty construction for long-term reliability
– Available in various sizes to meet different production needs
– Electropolishing and finishing options available
– Custom design and fabrication capabilities
– Suitable for both liquid/liquid and liquid/solid mixing
Cons:
– Limited to viscosity ratings under 10,000 cps for standard models
– May require additional equipment for thicker products
– Specific mixer styles may have limited applications based on viscosity requireme…
High Shear Mixing Systems – EBARA HG
Product Details: High Shear Mixing Systems from Scott Mixers, including Sauce & Dressing Systems, Tote Slurry Systems, and Turbo Dixie Mixers. These systems are designed for efficient large-scale production in the food processing industry.
Technical Parameters:
– Hydraulic Ram mixer technology
– Automatic tote lifting/dumping mechanism
– High pumping rates
– Moderate shearing action
– Large capacity production capability
Application Scenarios:
– Salad dressings production
– Sauce manufacturing
– Tomato paste processing
– Pre-mix and pre-emulsion preparation
– High viscosity liquid mixing
Pros:
– Efficient large-scale production
– Integrated system design
– Safe material handling
– High pumping rates
– Specialized for challenging materials
Cons:
– Limited to food processing applications
– May require significant initial investment
– Specialized systems may have limited flexibility
35 High Shear Mixer Manufacturers in 2025 – Metoree
Product Details: A high shear mixer is a device used to uniformly mix liquids and powders using high shear forces, operating based on the vortex principle and ultrasonic principle.
Technical Parameters:
– High shear forces
– Rapidly rotating blades
Application Scenarios:
– Food processing
– Cosmetics manufacturing
– Pharmaceutical production
Pros:
– Achieves uniform mixing of liquids and powders
– Improves product quality and productivity
Cons:
– May require specialized maintenance
– Initial investment can be high
Leading High Shear Mixer Manufacturers – industrialmixers.com
Product Details: High shear mixers, also known as high shear reactors (HSRs), rotor-stator mixers, and high shear homogenizers, are specialized mixing equipment designed for emulsifying, homogenizing, dispersing, grinding, and dissolving immiscible mixtures with components of the same or different phases. These machines operate at higher rotor tip speeds, shear rates, and power consumption compared to standard mixers.
Technical Parameters:
– Rotor tip speeds significantly higher than standard mixers
– Higher shear rates and localized energy dissipation
– Higher power consumption
– Typically equipped with rotor-stator configurations
– Available in batch and inline configurations
– Can process from benchtop to full-scale production sizes
Application Scenarios:
– Emulsification of immiscible liquids
– Homogenization of mixtures
– Particle size reduction
– Dispersion of solids in liquids
– Applications in adhesives, chemical, cosmetic, food, pharmaceutical, and plastic…
Pros:
– Faster mixing times due to high shear forces
– Capable of handling both solid and liquid materials
– Versatile applications across multiple industries
– Available in both batch and continuous (inline) configurations
– High efficiency in emulsification and dispersion
Cons:
– Higher power consumption compared to standard mixers
– Potential contamination issues in batch systems
– Complex cleaning procedures required between batches
– Higher initial cost due to specialized components
– May require specialized maintenance and operation
High Shear Mixers | High Viscous Mixing Systems – Homogenizers – WMProcess
Product Details: High Shear Mixers are designed for high speed and high shear vigorous mixing action, suitable for dissolving difficult-to-wet powders and gums into liquids.
Technical Parameters:
– Operating speed: 1750rpm, 3600rpm
– Viscosity handling: up to 15,000 cps (consult factory for higher viscosities)
Application Scenarios:
– Blending and dissolving of difficult-to-wet solids and powders into liquids
– Production of purees, smoothies, dispersions, emulsions, gels, and creams
Pros:
– Effective in breaking up clumping powders and lumps
– Customizable with multiple high shear blades and mixing heads
Cons:
– May require consultation for handling higher viscosities
– Potentially complex setup for multi-shaft blending systems
Related Video
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
High Shear Mixer Manufacturer | Quadro Liquids | Quadro® designs and manufactures single-pass, inline high shear mixing equipment for powder incorporation and dispersion into liquids, in addition to… | – Reduced batch processing times – Maximized use of raw ingredients for less waste | – Limited information on specific technical parameters – Potentially higher initial investment for advanced technology |
Find a High Shear Mixer with Quadro Liquids | Quadro Liquids offers a range of high shear mixers including the Quadro Ytron® ZC Inline Powder Disperser, Quadro® HV Homogenizer and Wet Mill, Quadro… | – Reduces batch processing times and energy expenditure. – Ensures process repeatability for high-quality end products. | – Specific configurations may be required for different applications. – Potentially high initial investment for advanced models. | www.quadroliquids.com |
High Shear Mixers & Homgenizers | ShearPro | MXD Process | ||
Industrial High Shear Mixers – Quadro Liquids | Quadro Liquids offers a range of industrial high shear mixers including: 1. ZC Inline Powder Disperser 2. HV-Emulsifier and Wet Mill 3. Z Inline Emuls… | – Reduces batch times by up to 90% compared to traditional methods – Minimizes air entrainment during powder dispersion – Achieves consistent product… | – High initial investment cost – Requires specialized operator training – Maintenance requirements for high-speed components – May require additional… | www.quadroliquids.com |
High Shear Mixing Experts: Silverson Machines Ltd. | Silverson Machines specializes in high shear mixers with applications in food, pharmaceuticals, cosmetics, chemicals, and lube oils industries. They o… | – High efficiency – reduces mixing times by up to 90% – Versatile – capable of mixing, emulsifying, homogenizing, solubilizing, suspendi… – Scalable… | – Specialized equipment requiring trained operators – Higher initial investment compared to conventional mixers – May require additional cooling for h… | www.silverson.co.uk |
High-Shear Mixers | Lee Industries | Lee Industries offers two main types of high-shear mixers: Tri-Mix™ Turbo-Shear™ and Multi-Mix High-Shear Mixer. These mixers are designed for blendin… | – Versatile mixing options for different processing applications – Heavy-duty construction for long-term reliability – Available in various sizes to m… | – Limited to viscosity ratings under 10,000 cps for standard models – May require additional equipment for thicker products – Specific mixer styles ma… |
High Shear Mixing Systems – EBARA HG | High Shear Mixing Systems from Scott Mixers, including Sauce & Dressing Systems, Tote Slurry Systems, and Turbo Dixie Mixers. These systems are design… | – Efficient large-scale production – Integrated system design – Safe material handling – High pumping rates – Specialized for challenging materials | – Limited to food processing applications – May require significant initial investment – Specialized systems may have limited flexibility | ebarahg.com |
35 High Shear Mixer Manufacturers in 2025 – Metoree | A high shear mixer is a device used to uniformly mix liquids and powders using high shear forces, operating based on the vortex principle and ultrason… | – Achieves uniform mixing of liquids and powders – Improves product quality and productivity | – May require specialized maintenance – Initial investment can be high | us.metoree.com |
Leading High Shear Mixer Manufacturers – industrialmixers.com | High shear mixers, also known as high shear reactors (HSRs), rotor-stator mixers, and high shear homogenizers, are specialized mixing equipment design… | – Faster mixing times due to high shear forces – Capable of handling both solid and liquid materials – Versatile applications across multiple industri… | – Higher power consumption compared to standard mixers – Potential contamination issues in batch systems – Complex cleaning procedures required betwee… | industrialmixers.com |
High Shear Mixers | High Viscous Mixing Systems – Homogenizers – WMProcess | High Shear Mixers are designed for high speed and high shear vigorous mixing action, suitable for dissolving difficult-to-wet powders and gums into li… | – Effective in breaking up clumping powders and lumps – Customizable with multiple high shear blades and mixing heads | – May require consultation for handling higher viscosities – Potentially complex setup for multi-shaft blending systems |
Frequently Asked Questions (FAQs)
1. What exactly is a high shear mixer and why is it important in manufacturing?
A high shear mixer is a powerful industrial machine that combines ingredients at high speeds, creating uniform mixtures. It’s essential in manufacturing because it can handle tough mixing jobs that regular mixers can’t, ensuring consistent quality in products like paints, cosmetics, and food items.
2. How do I know which type of high shear mixer is right for my factory?
Choose based on your production volume, ingredients, and end product requirements. For small batches, consider a lab-scale mixer. For larger operations, industrial-scale mixers are better. Consult with a manufacturer to find the perfect fit for your needs.
3. What maintenance is required for high shear mixers?
Regular maintenance is key! Clean the mixer after each use, check for wear and tear, and lubricate moving parts. Schedule annual professional inspections to keep your mixer running smoothly and prevent costly breakdowns.
4. Can high shear mixers handle different types of materials?
Absolutely! High shear mixers can handle liquids, powders, and even some solids. They’re great for creating emulsions, suspensions, and even grinding materials. Just make sure to choose a mixer that’s compatible with your specific materials.
5. What safety measures should I implement when using high shear mixers?
Safety first! Always wear proper PPE, keep long hair and loose clothing away from moving parts, and never reach into the mixer while it’s running. Regular safety training for operators is also crucial to prevent accidents.