Are you curious about the best liquid silicone rubber injection molding manufacturers? Understanding the top factories is crucial for making informed decisions. By knowing the best options, you can ensure quality and efficiency in your projects. Dive in to discover the leading manufacturers and elevate your production game!
SIMTEC Silicone Parts – Custom LSR Injection Molding
Product Details: Liquid Silicone Rubber (LSR) injection molded parts, including LSR overmolded parts and LSR Multi-Shot components.
Technical Parameters:
– Odorless, tasteless, and hypoallergenic
– Fatigue and tear resistant with low compression set
Application Scenarios:
– Medical devices and life science products
– Automotive components
Pros:
– Versatile and economical choice for silicone molded parts
– High thermal stability and exceptional durability
Cons:
– Limited to specific applications requiring silicone materials
– Potentially higher initial costs for custom solutions
Beacon MedTech | LSR Injection Molding Manufacturer
Product Details: Custom Liquid Silicone Rubber (LSR) parts designed and manufactured to specifications and timelines.
Technical Parameters:
– Temperature range: -94° F to +400° F
– Durometer range: 20-80
Application Scenarios:
– Applications where contamination poses a threat
– Parts exposed to extreme temperatures
Pros:
– Decades of experience in LSR injection molding
– Proven speed and ready capacity in process technologies
Cons:
– Limited information on specific material properties
– Potential complexity in tooling and process integration
Liquid Silicone Rubber Molding | LSR Injection Mold Manufactuer
Product Details: Liquid Silicone Rubber (LSR) Molding and Plastic Injection Mold Manufacturing
Technical Parameters:
– ISO 9001 and IATF 16949 certified
– Supports various file types: ProE (prt), IGES (igs), STEP (stp), Parasolid (x_t…
Application Scenarios:
– Medical devices
– Consumer electronics
Pros:
– High-quality custom molds
– Fast quotation and order tracking
Cons:
– Limited information on specific material properties
– Potentially high initial costs for custom designs
SIMTEC Silicone Parts | LSR Injection Molding Solutions
Product Details: Liquid Silicone Rubber (LSR) injection molding solutions for various industries including medical, automotive, consumer, and industrial applications.
Technical Parameters:
– High precision, large-scale production
– Class 8 clean room capabilities
Application Scenarios:
– Medical device manufacturing
– Automotive component production
Pros:
– Customizable solutions for diverse applications
– Robust quality assurance systems
Cons:
– Potentially higher costs for small production runs
– Requires specialized equipment and expertise
Liquid Silicone Rubber Molding Manufacturer | Supplier – Melon
Product Details: Custom silicone rubber parts and LSR injection molds, including gaskets, seals, valves, tubes, and custom rubber products.
Technical Parameters:
– Compression molding
– Liquid silicone injection molding
Application Scenarios:
– Electric connectors
– Medical devices
Pros:
– High-quality custom solutions
– Fast turnaround times
Cons:
– Minimum order quantity may vary
– Lead times can be lengthy for complex products
Liquid Silicone Rubber Injection Molding Capabilities – SIMTEC
Product Details: Liquid Silicone Rubber (LSR) parts and LSR multi-material components produced using advanced liquid injection molding technology.
Technical Parameters:
– Biocompatible
– Hypoallergenic
– Tasteless and Odorless
– Durable
Application Scenarios:
– Automotive components such as seals and grommets.
– Medical devices including surgical equipment and wearable monitors.
Pros:
– Exceptional performance and longevity.
– Resistance to harsh conditions and chemicals.
Cons:
– Potentially higher cost compared to other materials.
– Limited color options for some applications.
Liquid Silicone Rubber Injection Molding | Rubber Parts – Protolabs
Product Details: Liquid Silicone Rubber Injection Molding produces custom silicone rubber parts within days using aluminum molds for cost-efficient tooling.
Technical Parameters:
– Sizes: 12 in. x 8 in. x 4 in. (304.88mm x 203.2mm x 101.6mm)
– Tolerances: +/- 0.003 in. (0.08mm) with a linear tolerance of +/- 0.025 in./in….
Application Scenarios:
– Low-volume production
– Functional prototyping
Pros:
– Fast turnaround time (15 days or less)
– Cost-efficient tooling with aluminum molds
Cons:
– Limited to specific sizes and tolerances
– Not suitable for high-volume production
Liquid Silicone Injection Molding – Jefferson Rubber Works, Inc.
Product Details: Liquid Silicone Injection Molding (LIM) is a process used to produce elastomer parts by injecting two-component Liquid Silicone Rubber (LSR) into molds.
Technical Parameters:
– Temperature range: -94°F to +400°F
– Low compression set and resistance to sunlight and ozone
Application Scenarios:
– Medical industry for flow control valves and syringe stoppers
– Automotive industry for O-rings, gaskets, and valves
Pros:
– Efficient production process with short cycle times
– High-quality parts with design flexibility and low labor costs
Cons:
– High initial setup costs for tooling and machinery
– Potential for flash if tooling is not precise
Liquid Silicone Rubber – LSR – Injection Molding | Custom LSR Prototyping
Product Details: Custom Liquid Silicone Rubber (LSR) injection molding services including design, prototyping, tooling, and manufacturing.
Technical Parameters:
– Biocompatibility with body tissue
– Extreme low and high temperature resistance
Application Scenarios:
– Medical device applications
– High volume production parts
Pros:
– Minimal waste during production
– Ready-to-ship state for parts
Cons:
– Potential for design flaws in prototypes
– Requires expertise in elastomer design
Liquid Silicone Rubber(LSR) Injection Molding
Product Details: Liquid Silicone Rubber (LSR) Injection Molding
Technical Parameters:
– High- and low-volume production capabilities
– Tight dimensional tolerance within 0.01mm
Application Scenarios:
– Medical device and patient interface components
– LED lenses and optics
Pros:
– Excellent mechanical properties and purity
– Resistant to water, oxidation, and chemical solutions
Cons:
– Thermosetting polymer cannot be remelted
– Potential limitations in certain medical applications
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| SIMTEC Silicone Parts – Custom LSR Injection Molding | Liquid Silicone Rubber (LSR) injection molded parts, including LSR overmolded parts and LSR Multi-Shot components. | – Versatile and economical choice for silicone molded parts – High thermal stability and exceptional durability | – Limited to specific applications requiring silicone materials – Potentially higher initial costs for custom solutions | www.simtec-silicone.com |
| Beacon MedTech | LSR Injection Molding Manufacturer | Custom Liquid Silicone Rubber (LSR) parts designed and manufactured to specifications and timelines. | – Decades of experience in LSR injection molding – Proven speed and ready capacity in process technologies | – Limited information on specific material properties – Potential complexity in tooling and process integration |
| Liquid Silicone Rubber Molding | LSR Injection Mold Manufactuer | Liquid Silicone Rubber (LSR) Molding and Plastic Injection Mold Manufacturing | – High-quality custom molds – Fast quotation and order tracking | – Limited information on specific material properties – Potentially high initial costs for custom designs |
| SIMTEC Silicone Parts | LSR Injection Molding Solutions | Liquid Silicone Rubber (LSR) injection molding solutions for various industries including medical, automotive, consumer, and industrial applications. | – Customizable solutions for diverse applications – Robust quality assurance systems | – Potentially higher costs for small production runs – Requires specialized equipment and expertise |
| Liquid Silicone Rubber Molding Manufacturer | Supplier – Melon | Custom silicone rubber parts and LSR injection molds, including gaskets, seals, valves, tubes, and custom rubber products. | – High-quality custom solutions – Fast turnaround times | – Minimum order quantity may vary – Lead times can be lengthy for complex products |
| Liquid Silicone Rubber Injection Molding Capabilities – SIMTEC | Liquid Silicone Rubber (LSR) parts and LSR multi-material components produced using advanced liquid injection molding technology. | – Exceptional performance and longevity. – Resistance to harsh conditions and chemicals. | – Potentially higher cost compared to other materials. – Limited color options for some applications. | www.simtec-silicone.com |
| Liquid Silicone Rubber Injection Molding | Rubber Parts – Protolabs | Liquid Silicone Rubber Injection Molding produces custom silicone rubber parts within days using aluminum molds for cost-efficient tooling. | – Fast turnaround time (15 days or less) – Cost-efficient tooling with aluminum molds | – Limited to specific sizes and tolerances – Not suitable for high-volume production |
| Liquid Silicone Injection Molding – Jefferson Rubber Works, Inc. | Liquid Silicone Injection Molding (LIM) is a process used to produce elastomer parts by injecting two-component Liquid Silicone Rubber (LSR) into mold… | – Efficient production process with short cycle times – High-quality parts with design flexibility and low labor costs | – High initial setup costs for tooling and machinery – Potential for flash if tooling is not precise | jeffersonrubber.com |
| Liquid Silicone Rubber – LSR – Injection Molding | Custom LSR Prototyping | Custom Liquid Silicone Rubber (LSR) injection molding services including design, prototyping, tooling, and manufacturing. | – Minimal waste during production – Ready-to-ship state for parts | – Potential for design flaws in prototypes – Requires expertise in elastomer design |
| Liquid Silicone Rubber(LSR) Injection Molding | Liquid Silicone Rubber (LSR) Injection Molding | – Excellent mechanical properties and purity – Resistant to water, oxidation, and chemical solutions | – Thermosetting polymer cannot be remelted – Potential limitations in certain medical applications | elimold.com |
Frequently Asked Questions (FAQs)
What is liquid silicone rubber (LSR) injection molding?
Liquid silicone rubber injection molding is a manufacturing process that uses liquid silicone rubber to create precise and flexible parts. The LSR is injected into a mold, where it cures and solidifies, resulting in high-quality, durable products suitable for various applications.
What are the advantages of using LSR for manufacturing?
LSR offers several benefits, including excellent temperature resistance, chemical stability, and flexibility. It is also biocompatible, making it ideal for medical applications. Additionally, LSR allows for intricate designs and high production rates, reducing overall manufacturing costs.
How do I choose the right LSR manufacturer?
When selecting an LSR manufacturer, consider their experience, production capabilities, and quality control processes. Look for a factory with a proven track record in your industry and ask for samples of their work. Communication and customer service are also essential for a successful partnership.
What industries commonly use LSR injection molding?
LSR injection molding is widely used in various industries, including automotive, medical, consumer goods, and electronics. Its versatility and performance make it suitable for applications like seals, gaskets, and medical devices, where precision and reliability are crucial.
What is the typical lead time for LSR injection molding projects?
Lead times for LSR injection molding projects can vary based on complexity and order size. Generally, you can expect a lead time of 4 to 12 weeks from design approval to production. It’s best to discuss timelines with your manufacturer to ensure they meet your project deadlines.