Are you looking to elevate your electronics projects with high-quality metal PCBs? Comparing the top manufacturers is crucial for ensuring you get the best value and performance. Discovering the right factory can save you time and money. Dive in to find out which manufacturers stand out in the industry!
Metal Core PCB | MCPCB | Copper & Aluminum Core Boards
Product Details: Metal Core Printed Circuit Board (MCPCB), also known as a thermal PCB or metal backed PCB, features a metal material as its base for heat spreading, typically aluminum or copper.
Technical Parameters:
– Metal core thickness: 30 mil – 125 mil
– Copper foil thickness: 1 – 10 oz
Application Scenarios:
– LED technologies
– Power converters: telecom, industrial, high voltage regulator, power supplies
Pros:
– Transfers heat 8 to 9 times faster than FR4 PCBs
– Increases performance and lifespan of components by dissipating heat
Cons:
– More complex manufacturing process compared to standard PCBs
– Potential for higher costs due to specialized materials
Metal Core Pcb, Aluminium/Copper Base Metal Core PCB Manufacturer
Product Details: Metal Core PCB manufactured by Venture, available in aluminum and copper base materials, designed for efficient heat dissipation.
Technical Parameters:
– 1-6 layers of PCB fabrication capability
– Max board size: 24” x 40” (609.6 x 1016mm)
Application Scenarios:
– LED lighting products such as street lights and car lights
– High power electronic devices requiring efficient heat management
Pros:
– Superior thermal conductivity compared to traditional FR4 or CEM3 PCBs
– Cost-effective aluminum option available
Cons:
– Limited to surface mount components due to the metal base
– Potentially higher manufacturing costs for complex designs
Metal-Core PCB Manufacturers and Fabricators – PCB Directory
Product Details: Metal Core Printed Circuit Board (MCPCB) is a type of printed circuit board that uses a metal core, typically aluminum, as its base material, providing superior thermal conductivity and heat dissipation.
Technical Parameters:
– Three-layered structure: metal core, dielectric material, copper layer
– High power handling capabilities
Application Scenarios:
– LED lighting applications
– Power supplies and motor control systems
Pros:
– Excellent heat dissipation
– Durable and lightweight compared to ceramic alternatives
Cons:
– Higher manufacturing costs compared to traditional PCBs
– Limited design flexibility due to metal core
Thermal, IMS, Metal Core PCB (MCPCB) PCB Manufacturer – MADPCB
Product Details: Metal Core PCB (MCPCB) is a type of PCB with a metal base for heat dissipation, consisting of a thermal insulating layer, a metal plate, and copper foil. Common materials include Aluminum and Copper.
Technical Parameters:
– Thermal Conductivity: Copper 380 W/m·K, Aluminum 140 – 220 W/m·K
– Metal Core Thickness: 0.75mm (30mil) – 3.2mm (125mil), Copper Thickness: 1-10oz
Application Scenarios:
– LED Lighting
– Power Conversion Systems
– Power Supplies
– Photovoltaics
– Telecom & Industrial
– Automobile Electronics
Pros:
– Excellent heat dissipation capabilities, transferring heat 8 to 9 times faster t…
– Increased performance and lifespan of heat-generating components.
Cons:
– Copper core PCBs are more expensive than Aluminum PCBs.
– Manufacturing process is more complex than conventional PCBs.
Metal Core PCBs | Aluminum PCBs | Printed Circuit Boards – PCB Unlimited
Product Details: Metal Core PCB (MCPCB) or Insulated Metal Substrate (IMS PCB) is designed to overcome the thermal limitations of FR4 material, making it suitable for high temperature environments. The most common substrate material is aluminum.
Technical Parameters:
– Max Layer Count: 1-8 layers
– Metal Thickness: 0.4-3.2mm
Application Scenarios:
– LED Lighting
– Power Conversion Systems
Pros:
– Superior heat dissipation
– Eliminate heat sinks and other voluminous hardware
Cons:
– Higher cost compared to FR4 PCBs
– Limited to specific applications requiring heat management
Metal core pcb fabrication – PCB manufacturing and PCB assembly …
Product Details: Metal Core PCB fabrication for enhanced thermal management and durability.
Technical Parameters:
– Thermal conductivity: High
– Base material: Metal substrate
Application Scenarios:
– LED lighting
– Power electronics
Pros:
– Improved heat dissipation
– Increased reliability
Cons:
– Higher manufacturing costs
– Limited design flexibility
Aluminum & Metal Core Printed Circuit Boards – mcl
Product Details: Aluminum PCBs consist of a metal-based, copper-covered laminate that delivers high performance, including superior electrical insulation and thermal conductivity. They are made of alloy plates that are a combination of aluminum, magnesium, and silumin (Al-Mg-Si).
Technical Parameters:
– Aluminum alloy substrate
– Copper foil layer ranging from one to 10 ounces
Application Scenarios:
– LED applications including traffic lights and automotive lighting
– Power supplies and high-current circuitry
Pros:
– Less expensive due to easy mining and refining of aluminum
– Better heat transfer minimizing damage to electronics
Cons:
– Can absorb moisture if not stored properly
– May yellow or blacken in humid or light-filled conditions
Welcome to American Standard Circuits| Quality PCB Manufacturer
Product Details: Generic product details not provided.
Technical Parameters:
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Application Scenarios:
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Pros:
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Cons:
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Top Metal Core PCB Manufacturers In 2024 – AES
Product Details: Metal Core PCB (MCPCB) is a specially designed thermal PCB that uses metal as the base material for better heat dissipation and electrical performance.
Technical Parameters:
– Heat spreader layer made of copper or aluminum
– High electrical conductivity for better signal integrity
Application Scenarios:
– Power devices like power supplies and LED lighting
– High-power servers, industrial robotics, aerospace systems, telecommunications i…
Pros:
– Better heat dissipation compared to traditional PCBs
– High reliability and durability due to minimized contraction/expansion
Cons:
– Potentially higher initial manufacturing costs compared to standard PCBs
– Limited design flexibility in some high-frequency applications
Metal Core PCB Board Manufacturers – ViasionPCB
Product Details: Metal core PCB (MCPCB) is a printed circuit board with a metal substrate such as aluminum, copper, or iron, designed for efficient power transfer and thermal dissipation.
Technical Parameters:
– Single-layer, Double-layer & Multilayer up to 10 Layers
– Copper Thickness: 1 – 10 oz
– High Thermal Conductivity Material up to 400W/(m*K)
– Electrical conductivity ranging from 2W/mK to 9W/mK with a starting thickness of…
Application Scenarios:
– LED lighting applications (indoor and outdoor lighting, automotive lighting, LCD…
– Power converters and power suppliers
– High voltage regulators
– Electric motors
– Photovoltaic applications
Pros:
– Excellent thermal dissipation rate
– Good mechanical stability
– Low weight
– Cost effectiveness
– Low distortion
– Long lifecycle
– Easy rework
Cons:
– Higher initial cost compared to FR4 PCBs
– Manufacturing process is more complex
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Metal Core PCB | MCPCB | Copper & Aluminum Core Boards | Metal Core Printed Circuit Board (MCPCB), also known as a thermal PCB or metal backed PCB, features a metal material as its base for heat spreading, t… | – Transfers heat 8 to 9 times faster than FR4 PCBs – Increases performance and lifespan of components by dissipating heat |
| Metal Core Pcb, Aluminium/Copper Base Metal Core PCB Manufacturer | Metal Core PCB manufactured by Venture, available in aluminum and copper base materials, designed for efficient heat dissipation. | – Superior thermal conductivity compared to traditional FR4 or CEM3 PCBs – Cost-effective aluminum option available | – Limited to surface mount components due to the metal base – Potentially higher manufacturing costs for complex designs | www.venture-mfg.com |
| Metal-Core PCB Manufacturers and Fabricators – PCB Directory | Metal Core Printed Circuit Board (MCPCB) is a type of printed circuit board that uses a metal core, typically aluminum, as its base material, providin… | – Excellent heat dissipation – Durable and lightweight compared to ceramic alternatives | – Higher manufacturing costs compared to traditional PCBs – Limited design flexibility due to metal core | www.pcbdirectory.com |
| Thermal, IMS, Metal Core PCB (MCPCB) PCB Manufacturer – MADPCB | Metal Core PCB (MCPCB) is a type of PCB with a metal base for heat dissipation, consisting of a thermal insulating layer, a metal plate, and copper fo… | – Excellent heat dissipation capabilities, transferring heat 8 to 9 times faster t… – Increased performance and lifespan of heat-generating componen… | – Copper core PCBs are more expensive than Aluminum PCBs. – Manufacturing process is more complex than conventional PCBs. | madpcb.com |
| Metal Core PCBs | Aluminum PCBs | Printed Circuit Boards – PCB Unlimited | Metal Core PCB (MCPCB) or Insulated Metal Substrate (IMS PCB) is designed to overcome the thermal limitations of FR4 material, making it suitable for… | – Superior heat dissipation – Eliminate heat sinks and other voluminous hardware |
| Metal core pcb fabrication – PCB manufacturing and PCB assembly … | Metal Core PCB fabrication for enhanced thermal management and durability. | – Improved heat dissipation – Increased reliability | – Higher manufacturing costs – Limited design flexibility | www.andwinpcb.com |
| Aluminum & Metal Core Printed Circuit Boards – mcl | Aluminum PCBs consist of a metal-based, copper-covered laminate that delivers high performance, including superior electrical insulation and thermal c… | – Less expensive due to easy mining and refining of aluminum – Better heat transfer minimizing damage to electronics | – Can absorb moisture if not stored properly – May yellow or blacken in humid or light-filled conditions | www.mclpcb.com |
| Welcome to American Standard Circuits | Quality PCB Manufacturer | Generic product details not provided. | – Generic pro 1 – Generic pro 2 | – Generic con 1 – Generic con 2 |
| Top Metal Core PCB Manufacturers In 2024 – AES | Metal Core PCB (MCPCB) is a specially designed thermal PCB that uses metal as the base material for better heat dissipation and electrical performance… | – Better heat dissipation compared to traditional PCBs – High reliability and durability due to minimized contraction/expansion | – Potentially higher initial manufacturing costs compared to standard PCBs – Limited design flexibility in some high-frequency applications | absolutepcbassembly.com |
| Metal Core PCB Board Manufacturers – ViasionPCB | Metal core PCB (MCPCB) is a printed circuit board with a metal substrate such as aluminum, copper, or iron, designed for efficient power transfer and… | – Excellent thermal dissipation rate – Good mechanical stability – Low weight – Cost effectiveness – Low distortion – Long lifecycle – Easy rework | – Higher initial cost compared to FR4 PCBs – Manufacturing process is more complex | www.viasionpcb.com |
Frequently Asked Questions (FAQs)
What types of metal PCBs do manufacturers produce?
Metal PCB manufacturers typically produce a variety of types, including aluminum PCBs, copper PCBs, and metal core PCBs. Each type has unique properties suited for different applications, such as heat dissipation, durability, and electrical conductivity. Depending on your project requirements, you can choose the best option that meets your needs.
How do I choose the right metal PCB manufacturer?
When selecting a metal PCB manufacturer, consider factors like their experience, production capabilities, quality certifications, and customer reviews. It’s also important to assess their ability to meet your specific design requirements and delivery timelines. A manufacturer with a strong track record will help ensure your project’s success.
What is the typical lead time for metal PCBs?
Lead times for metal PCBs can vary based on the complexity of your design and the manufacturer’s workload. Generally, you can expect lead times to range from 2 to 4 weeks for standard orders. For urgent projects, some manufacturers offer expedited services, but this may come at an additional cost.
Are there minimum order quantities for metal PCBs?
Yes, most metal PCB manufacturers have minimum order quantities (MOQs) that can vary by manufacturer and type of PCB. MOQs are often set to ensure cost-effectiveness in production. It’s best to discuss your specific needs with the manufacturer to find a solution that works for you.
Can I get prototypes of metal PCBs before placing a large order?
Absolutely! Many metal PCB manufacturers offer prototype services, allowing you to test and validate your design before committing to a larger production run. This is a great way to ensure that your specifications are met and to make any necessary adjustments based on performance.