Are you curious about which pickling line manufacturers stand out in the industry? Comparing top factories is crucial for making informed decisions that can enhance your production efficiency. Discovering the best options can save you time and money. Dive in to find out which manufacturers deserve your attention!
Pickling line – All industrial manufacturers – DirectIndustry
Product Details: Pickling lines for various applications including hot-rolled steel sheets and chemical processing.
Technical Parameters:
– Continuous pickling line
– Automated surface treatment technology
Application Scenarios:
– Steel processing
– Chemical treatment of metal surfaces
Pros:
– High-quality fully automatic lines
– State-of-the-art technology
Cons:
– Specific details on performance not provided
– Potentially high initial investment
Pickling lines – SMS group GmbH
Product Details: Pickling lines from SMS group GmbH deliver high pickling performance with low maintenance and operating costs, featuring eco-friendly descaling at high capacities.
Technical Parameters:
– Continuous pickling line (CPL) with high speed processing and quality standards.
– Pickling line / Tandem cold mill (PLTCM) for simultaneous pickling and cold roll…
Application Scenarios:
– Processing of hot strip in steel production.
– High-strength grades in automotive quality.
Pros:
– High pickling performance and low operating costs.
– Innovative technologies for efficient descaling and acid regeneration.
Cons:
– Potential complexity in integration with existing systems.
– Initial investment costs may be high.
Pickling solutions : Industry – John Cockerill
Product Details: John Cockerill offers a comprehensive range of pickling solutions for long, flat products, including high-turbulence pickling technology, push-pull pickling lines, semi-continuous and continuous pickling lines, and Neolyte purification systems.
Technical Parameters:
– High-turbulence pickling technology
– Fully automated acid control system
Application Scenarios:
– Processing individual coils that cannot be stapled or welded
– High-capacity production with continuous operation
Pros:
– Excellent operational flexibility
– Environmentally-friendly operation
Cons:
– Limited to specific product shapes and sizes
– Potentially higher initial investment costs
Pickling Lines – Primetals Technologies
Product Details: Pickling Lines for steel processing, offering modular continuous and Push-Pull designs.
Technical Parameters:
– Annual capacity: up to 1,000,000 tons
– Strip thickness: 1.8 – 6 mm, Strip width: 600 – 1650 mm, Processing speed: up to…
Application Scenarios:
– Steel production requiring clean and scale-free surfaces
– Processing various steel grades with precise control
Pros:
– High pickling efficiency and economical operation
– Modular design for optimized operation and maintenance
Cons:
– Initial investment costs may be high
– Operational flexibility may vary based on product mix
Continuous Pickling Line Manufacturer & Supplier – Hito Engineering
Product Details: The pickling line is a process in steel metallurgy aimed at removing oxide scale from steel plates for further rolling. The mainstream technological process now is the push-pull pickling line and continuous pickling line.
Technical Parameters:
– Raw Material: Hot rolled coils (Q195, 08Al, Q235, SPHC, SPHD, SPHE)
– Thickness: 1.5-3.5 mm, Width: 750-1450 mm, Processing Speed: 50-120 MPM
Application Scenarios:
– Used in steel metallurgy before cold rolling production.
– Applicable for cleaning steel coils from hot rolling plants.
Pros:
– High pickling efficiency and quality.
– Flexible and convenient production.
Cons:
– Requires hydrochloric acid (HCL) as pickling medium.
– Potential environmental pollution if not managed properly.
Push-Pull Pickling Line Equipment – Delta Steel Technologies
Product Details: DELTA’s state-of-the-art Push-Pull Pickling Lines for steel coil processing.
Technical Parameters:
– Processing capacity: 1,000,000 tons of HR coils per year
– Thickness range: 1.00″ (25mm) to 0.039″ (1mm)
– Line speeds: up to 700 fpm (213 mpm)
Application Scenarios:
– Processing ferrous and non-ferrous metals
– High productivity and quality requirements in steel mills and service centers
Pros:
– High-quality pickled coil with minimum dwell time
– Environmentally friendly with fume-free operation and acid splash restriction
Cons:
– Requires extensive research and development for optimal performance
– Potential limitations in processing specific metal types
Push pickling lines – Andritz
Product Details: Push pickling lines (PPLs) for carbon and stainless steel strip, offering high flexibility and productivity at low investment costs.
Technical Parameters:
– Processing strip thicknesses from 0.8 mm to 16 mm
– Processing strip widths from 600 mm to 2100 mm
Application Scenarios:
– Carbon steel processing
– Stainless steel processing
Pros:
– High productivity with low investment costs
– Environmentally compliant with minimized utility consumption
Cons:
– Cost-intensive equipment like welding machines not required
– Limited to specific strip thicknesses and widths
Pickling Lines | Galaxie Corporation
Product Details: A Pickling Line is used to treat the surface of steel coils to remove impurities. Material is run off of an uncoiler, washed, ran through tanks containing acid treatment, rinsed, and is then recoiled as clean material free from surface impurities. The most common type of pickling line is a push pull pickle line.
Technical Parameters:
– Push Pull Pickle Line
– Acid Treatment
Application Scenarios:
– Steel Coil Surface Treatment
– Industrial Manufacturing
Pros:
– Effectively removes surface impurities
– Enhances the quality of steel coils
Cons:
– Requires careful handling of acids
– Potential environmental concerns
Continuous, Semi-Continuous & Push Pull Pickling Lines
Product Details: Tenova supplies high-capacity and high-quality fully automatic Continuous Pickling Lines for Carbon steel (CPL) and continuous annealing and pickling line for Silicon Steel (APL).
Technical Parameters:
– Plastic or steel rubber lined pickling tanks
– Multi-cascade system of HCl
Application Scenarios:
– High efficiency pickling processes
– Automated strip tracking and control
Pros:
– Accurate strip and pickling control
– Potential zero waste
Cons:
– High initial investment
– Requires skilled operation and maintenance
Push Pull Pickle Lines & Coil Processing Line Equipment – Butech Bliss
Product Details: Butech Bliss/Samuel Nelson Technology push pull pickle lines provide the latest designs in coil processing equipment, designed for rugged service in difficult environments.
Technical Parameters:
– Automatic knife gap adjustment for long knife life and excellent cut edge.
– High-powered leveler with multiple diameter work rolls and individual work roll…
Application Scenarios:
– Coil processing in steel manufacturing.
– Pickling lines for various steel products.
Pros:
– Proven designs for all coil processing requirements.
– Eco-friendly process with reduced energy and gas consumption.
Cons:
– Limited information on specific technical specifications.
– Potentially high initial investment for equipment.
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Pickling line – All industrial manufacturers – DirectIndustry | Pickling lines for various applications including hot-rolled steel sheets and chemical processing. | – High-quality fully automatic lines – State-of-the-art technology | – Specific details on performance not provided – Potentially high initial investment | www.directindustry.com |
| Pickling lines – SMS group GmbH | Pickling lines from SMS group GmbH deliver high pickling performance with low maintenance and operating costs, featuring eco-friendly descaling at hig… | – High pickling performance and low operating costs. – Innovative technologies for efficient descaling and acid regeneration. | – Potential complexity in integration with existing systems. – Initial investment costs may be high. | www.sms-group.com |
| Pickling solutions : Industry – John Cockerill | John Cockerill offers a comprehensive range of pickling solutions for long, flat products, including high-turbulence pickling technology, push-pull pi… | – Excellent operational flexibility – Environmentally-friendly operation | – Limited to specific product shapes and sizes – Potentially higher initial investment costs | johncockerill.com |
| Pickling Lines – Primetals Technologies | Pickling Lines for steel processing, offering modular continuous and Push-Pull designs. | – High pickling efficiency and economical operation – Modular design for optimized operation and maintenance | – Initial investment costs may be high – Operational flexibility may vary based on product mix | www.primetals.com |
| Continuous Pickling Line Manufacturer & Supplier – Hito Engineering | The pickling line is a process in steel metallurgy aimed at removing oxide scale from steel plates for further rolling. The mainstream technological p… | – High pickling efficiency and quality. – Flexible and convenient production. | – Requires hydrochloric acid (HCL) as pickling medium. – Potential environmental pollution if not managed properly. | www.hitoeng.com |
| Push-Pull Pickling Line Equipment – Delta Steel Technologies | DELTA’s state-of-the-art Push-Pull Pickling Lines for steel coil processing. | – High-quality pickled coil with minimum dwell time – Environmentally friendly with fume-free operation and acid splash restriction | – Requires extensive research and development for optimal performance – Potential limitations in processing specific metal types | www.deltasteeltech.com |
| Push pickling lines – Andritz | Push pickling lines (PPLs) for carbon and stainless steel strip, offering high flexibility and productivity at low investment costs. | – High productivity with low investment costs – Environmentally compliant with minimized utility consumption | – Cost-intensive equipment like welding machines not required – Limited to specific strip thicknesses and widths | www.andritz.com |
| Pickling Lines | Galaxie Corporation | A Pickling Line is used to treat the surface of steel coils to remove impurities. Material is run off of an uncoiler, washed, ran through tanks contai… | – Effectively removes surface impurities – Enhances the quality of steel coils | – Requires careful handling of acids – Potential environmental concerns |
| Continuous, Semi-Continuous & Push Pull Pickling Lines | Tenova supplies high-capacity and high-quality fully automatic Continuous Pickling Lines for Carbon steel (CPL) and continuous annealing and pickling… | – Accurate strip and pickling control – Potential zero waste | – High initial investment – Requires skilled operation and maintenance | tenova.com |
| Push Pull Pickle Lines & Coil Processing Line Equipment – Butech Bliss | Butech Bliss/Samuel Nelson Technology push pull pickle lines provide the latest designs in coil processing equipment, designed for rugged service in d… | – Proven designs for all coil processing requirements. – Eco-friendly process with reduced energy and gas consumption. | – Limited information on specific technical specifications. – Potentially high initial investment for equipment. | www.butechbliss.com |
Frequently Asked Questions (FAQs)
What is a pickling line and how does it work?
A pickling line is a series of processes used to clean and prepare metal surfaces, typically steel, by removing oxides and impurities. It involves several stages, including acid treatment, rinsing, and drying. The process enhances the metal’s surface quality, making it suitable for further processing or coating.
What are the benefits of using a pickling line?
Using a pickling line improves the quality of metal surfaces by ensuring they are free from contaminants. This leads to better adhesion for coatings, increased corrosion resistance, and enhanced overall durability of the finished product.
How do I choose the right pickling line manufacturer?
When selecting a pickling line manufacturer, consider their experience, reputation, and the technology they use. Look for companies that offer customized solutions, reliable customer support, and a proven track record of successful installations.
What maintenance is required for a pickling line?
Regular maintenance for a pickling line includes checking and replacing worn parts, monitoring chemical concentrations, and ensuring proper cleaning of the equipment. Scheduled inspections help prevent downtime and maintain optimal performance.
Can a pickling line be integrated with other manufacturing processes?
Yes, a pickling line can be integrated with other processes such as galvanizing, coating, or welding. This integration streamlines production, reduces handling times, and enhances overall efficiency in metal processing operations.