Are you curious about which piercing connector manufacturers stand out in quality and reliability? Comparing the top factories is essential for making informed choices. Discovering the best options can save you time and ensure you get the highest standards. Dive in to find out which manufacturers lead the pack!
Insulation Piercing Connectors and Copper Bail – Sicame USA
Product Details: Insulation Piercing Connectors and Copper Bail
Technical Parameters:
– Torque in Inch lb.: 220-400
– Bolt Head Size: 5/8 – 7/8
Application Scenarios:
– Medium Voltage Overhead
– Splicing and Tapping
Pros:
– Suitable for various conductor ranges
– Available in copper and aluminum options
Cons:
– Box quantities can’t be broken up
– Limited to specific AWG sizes
Main Insulation Piercing Connectors | TE Connectivity
Product Details: Main Insulation Piercing Connectors designed for insulated overhead lines and Low Voltage Aerial Bundled Conductor (LV ABC) lines, main to main connection.
Technical Parameters:
– Voltage Class (kV): ≤ 1
– Compatible Conductor Cross-Section Range – Main (mm²): 25 – 95, 50 – 150, 25 – 1…
Application Scenarios:
– Used for main to main connection in low voltage aerial bundled connector lines.
– Applicable for 1500 V, DC connections.
Pros:
– Easy and fast installation without cable stripping required.
– Weatherproof and designed for harsh environments.
Cons:
– Not designed to be re-used after dismantling.
– Limited to specific conductor sizes.
List of Insulation Piercing Connectors Models & Products
Product Details: Insulation Piercing Connectors from TE Connectivity are designed for reliable electrical connections in various applications.
Technical Parameters:
– Voltage Rating: Generic
– Current Rating: Generic
Application Scenarios:
– Electrical distribution networks
– Telecommunication installations
Pros:
– Easy installation
– Reliable performance
Cons:
– Limited compatibility with certain wire types
– Potential for corrosion over time
Service Insulation Piercing Connectors – TE Connectivity
Product Details: P2X95 Mk2/P2X95 U Mk2 Service Insulation Piercing Connectors designed for service connection in Low Voltage Aerial Bundled Conductor (LV ABC) lines.
Technical Parameters:
– Voltage Class (kV): ≤ 1
– Compatible Conductor Cross-Section Range – Main (mm²): 16 – 95, 50 – 150
Application Scenarios:
– Service connections in low voltage aerial bundled conductor lines.
– Connections between LV-ABC and service or main cable.
Pros:
– Ease of installation with shear head for reliable tightening torque.
– Compatible with both aluminum and copper stranded conductors.
Cons:
– Not suitable for installation under load.
– Requires standard wrench for installation.
Insulation Piercing Connectors – Springfield Electric
Product Details: Insulation Piercing Connectors are used for connecting insulated conductors without stripping the insulation.
Technical Parameters:
– Amperage: Varies by model
– Material: Copper or Thermal Plastic
Application Scenarios:
– Splicing and tapping power connectors
– Insulation piercing for electrical connections
Pros:
– Easy installation without stripping insulation
– Suitable for various conductor sizes
Cons:
– Limited to specific amperage ratings
– May require specific tools for installation
Product Details: VeriSafe ™ Insulation Piercing Connector for copper wire with two mechanically isolated taps, optimized for use with VeriSafe ™ AVT sensor leads when prepared with Panduit ferrules, P/N F80-12-M.
Technical Parameters:
– Cable run: 14 – 3/0 AWG (Copper conductors, solid or stranded class A & B)
– Operating temperature: Up to 90°C (194°F), Voltage range: 600V maximum
Application Scenarios:
– Fast and reliable termination of AVT sensor leads
– Ideal for new and retrofit applications without modifying existing conductor run…
Pros:
– Compact design accommodates up to two taps in a single housing
– Fast installation without the need to strip wires
Cons:
– Limited to specific wire sizes (14 – 3/0 AWG)
– Requires use with Panduit ferrules for stranded wire
Product Details: KUP-L-Tap® Insulation Piercing Connectors Dual Rated
Technical Parameters:
– Wire Range: 1/0-8 to 750kcmil-500kcmil
– Current Rating: 300V to 600V
Application Scenarios:
– Used for splicing or tapping conductors in electrical installations
– Applicable in energized conductor environments
Pros:
– High degree of breakage resistance and long dependable use
– No need to strip the conductor, saving installation time
Cons:
– Limited to specific wire sizes
– Installation requires care to avoid load on tap conductor
Product Details: Burndy’s cULus Listed Compression Flexible Trunk Solution (CFTS) wire connector product family designed for solar applications.
Technical Parameters:
– Voltage Rating: 2kV
– UL 486D Sealed Wire Connector compliant with Sequence E Rain and Sequence H Sunl…
Application Scenarios:
– Solar farm installations
– Electrical connections in photovoltaic systems
Pros:
– Cost effective with up to 25% savings compared to prefab solutions
– Flexible installation with 1-to-4 taps per connection
Cons:
– Covers are not reusable, which may lead to increased costs over time
– Limited compatibility with other manufacturers’ crimp tools and dies
Product Details: Dragon Tooth® Insulation Piercing Connectors for magnet wire applications.
Technical Parameters:
– Wire size range: 32 AWG to 460,000 CMA copper and 20 AWG to 460,000 CMA aluminum…
– Material: Copper alloy, tin plated with teeth on the inner surface.
Application Scenarios:
– Splicing magnet wire in motor and transformer applications.
– Connecting aluminum magnet wire to copper.
Pros:
– Eliminates the need for stripping, brazing, or welding.
– Can be installed in seconds with minimal training required.
Cons:
– Not recommended for aluminum magnet wire finer than 21 gauge.
– Requires special dies for conductors heavier than 6 AWG.
Insulation Piercing Connectors | Cooper Electric
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Insulation Piercing Connectors and Copper Bail – Sicame USA | Insulation Piercing Connectors and Copper Bail | – Suitable for various conductor ranges – Available in copper and aluminum options | – Box quantities can’t be broken up – Limited to specific AWG sizes | www.sicameusa.com |
| Main Insulation Piercing Connectors | TE Connectivity | Main Insulation Piercing Connectors designed for insulated overhead lines and Low Voltage Aerial Bundled Conductor (LV ABC) lines, main to main connec… | – Easy and fast installation without cable stripping required. – Weatherproof and designed for harsh environments. | – Not designed to be re-used after dismantling. – Limited to specific conductor sizes. |
| List of Insulation Piercing Connectors Models & Products | Insulation Piercing Connectors from TE Connectivity are designed for reliable electrical connections in various applications. | – Easy installation – Reliable performance | – Limited compatibility with certain wire types – Potential for corrosion over time | www.te.com |
| Service Insulation Piercing Connectors – TE Connectivity | P2X95 Mk2/P2X95 U Mk2 Service Insulation Piercing Connectors designed for service connection in Low Voltage Aerial Bundled Conductor (LV ABC) lines. | – Ease of installation with shear head for reliable tightening torque. – Compatible with both aluminum and copper stranded conductors. | – Not suitable for installation under load. – Requires standard wrench for installation. | www.te.com |
| Insulation Piercing Connectors – Springfield Electric | Insulation Piercing Connectors are used for connecting insulated conductors without stripping the insulation. | – Easy installation without stripping insulation – Suitable for various conductor sizes | – Limited to specific amperage ratings – May require specific tools for installation | www.springfieldelectric.com |
| VeriSafe ™ Insulation Piercing Connector for copper wire with two mechanically isolated taps, optimized for use with VeriSafe ™ AVT sensor leads when… | – Compact design accommodates up to two taps in a single housing – Fast installation without the need to strip wires | – Limited to specific wire sizes (14 – 3/0 AWG) – Requires use with Panduit ferrules for stranded wire | www.panduit.com | |
| KUP-L-Tap® Insulation Piercing Connectors Dual Rated | – High degree of breakage resistance and long dependable use – No need to strip the conductor, saving installation time | – Limited to specific wire sizes – Installation requires care to avoid load on tap conductor | media.ilsco.com | |
| Burndy’s cULus Listed Compression Flexible Trunk Solution (CFTS) wire connector product family designed for solar applications. | – Cost effective with up to 25% savings compared to prefab solutions – Flexible installation with 1-to-4 taps per connection | – Covers are not reusable, which may lead to increased costs over time – Limited compatibility with other manufacturers’ crimp tools and dies | hubbellcdn.com | |
| Dragon Tooth® Insulation Piercing Connectors for magnet wire applications. | – Eliminates the need for stripping, brazing, or welding. – Can be installed in seconds with minimal training required. | – Not recommended for aluminum magnet wire finer than 21 gauge. – Requires special dies for conductors heavier than 6 AWG. | www.farnell.com | |
| Insulation Piercing Connectors | Cooper Electric |
Frequently Asked Questions (FAQs)
What types of piercing connectors do manufacturers produce?
Manufacturers typically produce a variety of piercing connectors, including insulated and non-insulated types, as well as connectors designed for specific applications like automotive, industrial, and telecommunications. Each type is engineered to meet different performance and safety standards.
How do I choose the right piercing connector for my project?
To choose the right piercing connector, consider factors like the application, current and voltage requirements, environmental conditions, and compatibility with existing components. Consulting with a manufacturer or supplier can also provide valuable insights tailored to your needs.
What materials are commonly used in piercing connectors?
Piercing connectors are often made from materials like copper, aluminum, and various plastics. Copper is favored for its excellent conductivity, while plastics provide insulation and protection against environmental factors. The choice of material depends on the specific application and performance requirements.
Are piercing connectors customizable?
Yes, many manufacturers offer customization options for piercing connectors. You can request specific sizes, materials, and features to meet your unique requirements. Custom solutions can enhance performance and ensure compatibility with your existing systems.
What quality standards should I look for in piercing connectors?
When evaluating piercing connectors, look for compliance with industry standards such as ISO, UL, or IEC. These certifications indicate that the connectors have undergone rigorous testing for safety, reliability, and performance, ensuring they meet your project’s requirements.