Are you curious about the best polycarbonate injection molding manufacturers? Understanding the top factories is crucial for making informed decisions in your projects. By knowing the best options, you can ensure quality and efficiency. Dive in to discover which manufacturers stand out and elevate your production game!
EVCO Plastics | Manufacturing & Injection Molding Company
Product Details: EVCO Plastics specializes in manufacturing and injection molding services.
Technical Parameters:
– Plastic Injection Molding
– Liquid Silicone Rubber (LSR) Injection Molding
Application Scenarios:
– Medical & Healthcare products
– Consumer and Industrial products
Pros:
– State-of-the-art technology
– Experience in contract manufacturing
Cons:
– Limited information on specific product lines
– Potential variability in service quality
Custom Injection Molding Manufacturer | Nicolet Plastics | Injection …
Product Details: Custom Plastic Injection Molding services specializing in low-to-high-volume production for various industries.
Technical Parameters:
– Equipment ranging from 30 to 600 tons
– Tight tolerance & Micro molding capabilities
Application Scenarios:
– Automotive parts manufacturing
– Consumer goods production
Pros:
– High-volume production capabilities
– Material versatility and cost-effectiveness
Cons:
– High tooling costs
– Challenges in process optimization
Plastic Injection Molding – Full-Service Custom Molding
Product Details: Universal Plastic Mold offers high tonnage custom and large part injection molding services, including program management, assembly, product distribution, and logistics.
Technical Parameters:
– Injection molding capabilities ranging from 240 tons to 2,000 tons
– ISO 9001:2015 certified and ISO/TS 16949 compliant
Application Scenarios:
– Manufacturing plastic parts for various industries
– Creating prototypes for new products
Pros:
– Comprehensive services that streamline the manufacturing process
– Fast turn-around times and exemplary customer service
Cons:
– Potential reliance on forecasting for inventory management
– Complexity of the injection molding process
Polycarbonate Injection Molding – Retlaw Industries
Product Details: Polycarbonate Injection Molding by Retlaw Industries offers high-quality, lightweight, and durable custom plastic parts.
Technical Parameters:
– Chemical Formula: C15H16O2
– Melting Point: ~315°C
– Tensile Strength: ~8500 psi
– Impact Strength: ~1.5 ft-lb/in notched Izod
– Hardness Level (Rockwell): R126
– Flexural Modulus: ~13500 psi
Application Scenarios:
– Eyeglass lenses
– Construction materials
– DVDs and Blu-ray discs
– Automotive parts
– Aircraft parts
– Medical parts
– Smartphone parts
Pros:
– Durable and transparent material
– Resistant to heat, chemical corrosion, and shattering
– Fast cycle times and part-to-part repeatability
– Scalability and reduction of surface defects
Cons:
– Initial investment for tooling and mold development can be high
– Cost per piece can vary significantly based on complexity
USA Manufacturer | Custom Injection Molding & CNC Machining | MSI
Product Details: Custom plastic parts and molds made in the USA, including injection molded and CNC machined parts.
Technical Parameters:
– ISO 9001 Compliant
– Lead times ranging from 10 days to 12 weeks
Application Scenarios:
– Orders ranging from 100 to 100,000 units
– Prototyping for time-sensitive projects
Pros:
– High quality manufacturing process
– Affordable prices with no hidden charges
Cons:
– Lead times may vary based on complexity
– Limited information on specific material options
Polycarbonate | Thermoforming and Injection Molding
Product Details: Polycarbonate (PC) is a durable and pliable thermoplastic used for custom plastic products, known for its moisture resistance, impact resistance, and low electrical conductivity.
Technical Parameters:
– Transparent and can transmit light better than many kinds of glass
– Excellent impact and shatter resistance
Application Scenarios:
– Eyeglass lenses, safety glasses, and sunglasses
– Windows and windshields in vehicles
Pros:
– Lightweight and pliable
– Can be injection molded and thermoformed
Cons:
– Low scratch resistance
– Higher upfront cost for injection molding compared to thermoforming
Custom Injection Molding – Pioneer Plastics
Product Details: Custom injection molding services for high-quality plastic parts, designed and manufactured in the United States.
Technical Parameters:
– ISO 9001:2015 Certified
– Cost-effective production for large quantities
Application Scenarios:
– Manufacturing of complex plastic parts
– Prototyping and low-volume production
Pros:
– High durability with engineering-grade resins
– Rapid turnaround time for production
Cons:
– Significant up-front costs ranging from $10,000 to $250,000
– Not cost-effective for producing 1,000 units or fewer
Injection Mold Design and Manufacturing | Xcentric
Product Details: Injection molding services including prototype, bridge, and production injection molding, CNC machining, and 3D printing.
Technical Parameters:
– Rapid delivery of custom injection-molded parts
– High-precision machining services
Application Scenarios:
– Medical equipment manufacturing
– Automotive component production
Pros:
– Fast turnaround times for custom parts
– Lifetime guarantee on all molds
Cons:
– Limited to specific manufacturing processes
– Potentially higher costs for low-volume production
SRC Plastics | Plastic Injection Molding Manufacturers
Product Details: Quality plastic injection molding services for various industries including healthcare, food and beverage, aerospace, automotive, and custom packaging.
Technical Parameters:
– 80,000+ sq. ft. manufacturing facility
– 25 injection molding machines, 6 hot stamp machines, 5 automated work cells with…
Application Scenarios:
– Manufacturing of medical devices and specialized healthcare products
– Production of plastic automotive parts and components
Pros:
– ISO 13485:2016 certified for medical manufacturing
– Over 50 years of experience in quality American manufacturing
Cons:
– Limited information on specific product types
– Potentially high costs associated with custom tooling and production
Custom Plastic Injection Molding Company | Molded Devices, Inc.
Product Details: Custom plastic injection molding services for various industries including medical, industrial, and aerospace.
Technical Parameters:
– High volume production capabilities
– ISO 13485 and ISO 9001 certified facilities
Application Scenarios:
– Medical device manufacturing
– Industrial equipment production
Pros:
– Expertise in customized solutions
– Wide range of manufacturing techniques
Cons:
– Potentially high initial setup costs
– Lead times may vary based on complexity
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| EVCO Plastics | Manufacturing & Injection Molding Company | EVCO Plastics specializes in manufacturing and injection molding services. | – State-of-the-art technology – Experience in contract manufacturing | – Limited information on specific product lines – Potential variability in service quality |
| Custom Injection Molding Manufacturer | Nicolet Plastics | Injection … | Custom Plastic Injection Molding services specializing in low-to-high-volume production for various industries. | – High-volume production capabilities – Material versatility and cost-effectiveness |
| Plastic Injection Molding – Full-Service Custom Molding | Universal Plastic Mold offers high tonnage custom and large part injection molding services, including program management, assembly, product distribut… | – Comprehensive services that streamline the manufacturing process – Fast turn-around times and exemplary customer service | – Potential reliance on forecasting for inventory management – Complexity of the injection molding process | www.upminc.com |
| Polycarbonate Injection Molding – Retlaw Industries | Polycarbonate Injection Molding by Retlaw Industries offers high-quality, lightweight, and durable custom plastic parts. | – Durable and transparent material – Resistant to heat, chemical corrosion, and shattering – Fast cycle times and part-to-part repeatability – Scalabi… | – Initial investment for tooling and mold development can be high – Cost per piece can vary significantly based on complexity | www.retlawindustries.com |
| USA Manufacturer | Custom Injection Molding & CNC Machining | MSI | Custom plastic parts and molds made in the USA, including injection molded and CNC machined parts. | – High quality manufacturing process – Affordable prices with no hidden charges |
| Polycarbonate | Thermoforming and Injection Molding | Polycarbonate (PC) is a durable and pliable thermoplastic used for custom plastic products, known for its moisture resistance, impact resistance, and… | – Lightweight and pliable – Can be injection molded and thermoformed | – Low scratch resistance – Higher upfront cost for injection molding compared to thermoforming |
| Custom Injection Molding – Pioneer Plastics | Custom injection molding services for high-quality plastic parts, designed and manufactured in the United States. | – High durability with engineering-grade resins – Rapid turnaround time for production | – Significant up-front costs ranging from $10,000 to $250,000 – Not cost-effective for producing 1,000 units or fewer | www.pioneerplastics.com |
| Injection Mold Design and Manufacturing | Xcentric | Injection molding services including prototype, bridge, and production injection molding, CNC machining, and 3D printing. | – Fast turnaround times for custom parts – Lifetime guarantee on all molds | – Limited to specific manufacturing processes – Potentially higher costs for low-volume production |
| SRC Plastics | Plastic Injection Molding Manufacturers | Quality plastic injection molding services for various industries including healthcare, food and beverage, aerospace, automotive, and custom packaging… | – ISO 13485:2016 certified for medical manufacturing – Over 50 years of experience in quality American manufacturing | – Limited information on specific product types – Potentially high costs associated with custom tooling and production |
| Custom Plastic Injection Molding Company | Molded Devices, Inc. | Custom plastic injection molding services for various industries including medical, industrial, and aerospace. | – Expertise in customized solutions – Wide range of manufacturing techniques | – Potentially high initial setup costs – Lead times may vary based on complexity |
Frequently Asked Questions (FAQs)
What is polycarbonate injection molding?
Polycarbonate injection molding is a manufacturing process that uses polycarbonate plastic to create parts and products. The process involves melting the polycarbonate resin and injecting it into a mold, where it cools and solidifies into the desired shape. This method is popular for its ability to produce complex designs with high precision and durability.
What are the advantages of using polycarbonate for injection molding?
Polycarbonate is known for its strength, impact resistance, and clarity. It is lightweight yet durable, making it ideal for various applications, including automotive, electronics, and consumer goods. Additionally, polycarbonate can withstand extreme temperatures and is resistant to UV light, ensuring longevity.
How do I choose the right polycarbonate injection molding manufacturer?
When selecting a manufacturer, consider their experience, production capabilities, and quality control processes. Look for a factory with a proven track record in polycarbonate molding and positive customer reviews. It’s also helpful to discuss your specific needs and ask for samples of their previous work.
What is the typical lead time for polycarbonate injection molding projects?
Lead times can vary based on the complexity of the project and the manufacturer’s workload. Generally, you can expect a lead time of 4 to 12 weeks from design approval to delivery. It’s best to communicate your timeline with the manufacturer to ensure they can meet your deadlines.
Are there any design considerations for polycarbonate injection molded parts?
Yes, when designing parts for polycarbonate injection molding, consider factors like wall thickness, draft angles, and ribbing for strength. Avoid sharp corners and ensure proper venting in the mold to prevent defects. Collaborating with your manufacturer during the design phase can help optimize the part for production.