Are you in the market for roll forming solutions? Choosing the right supplier can make all the difference in quality and cost. By comparing the top factories, you’ll uncover the best options tailored to your needs. Dive in to discover how to streamline your decision-making process!
Home – Roll Forming – Custom Roll Forming | OMCO
Product Details: Custom roll formed shapes for various applications including truck bodies, trailer frames, material handling, and solar panel frames.
Technical Parameters:
– Over 50 active roll forming mills
– 3 high frequency weld lines
Application Scenarios:
– E-Commerce Fulfillment Centers
– Automated Storage and Retrieval Systems
Pros:
– High-quality, tight tolerance customized solutions
– Cost-effective manufacturing processes
Cons:
– Limited information on specific product dimensions
– Potential dependency on specific manufacturing capabilities
Custom Roll Form Manufacturing Company | Roller Die + Forming
Product Details: Custom roll formed products including shapes, tubes, and various standard tooling options.
Technical Parameters:
– Materials: Aluminized Steel, Aluminum, Brass, Cold Rolled Steel, Hot Rolled Stee…
– Standard tooling library with over 2,400 in-house tooling parts
Application Scenarios:
– Aerospace components
– Automotive parts manufacturing
Pros:
– Cost-effective manufacturing with high-quality, consistent parts
– In-house engineering support for custom tooling design
Cons:
– Minimum order quantities may be required for custom tooling
– Potentially longer lead times for custom designs
Roll Forming – Kloeckner Metals Corporation
Product Details: Kloeckner’s roll forming service produces a wide variety of shapes and sizes in various grades to suit customer needs.
Technical Parameters:
– Large-scale roll forming capabilities throughout North America
– Ability to produce long, complex metal profiles with a uniform cross-section
Application Scenarios:
– Building and Construction: roofing, siding, window and door frames
– Automotive: body panels, structural components, suspension parts
Pros:
– Simplifies operations by allowing customers to order everything through one supp…
– Complete solution for warehousing and end-to-end supply chain management
Cons:
– Limited to specific grades of steel based on application requirements
– May not be suitable for very small or intricate designs due to the continuous pr…
Roll Forming – Formtek
Product Details: Formtek provides an extensive collection of innovative and customized roll forming solutions for manufacturers in a wide range of industries, focusing on customer service, performance delivery, and product quality. Solutions include roll forming of closed (welded) and open (non-welded) sections, with options for standard and custom machines.
Technical Parameters:
– Continuous from Coil with Post-Cutting
– Pre-Punching/Pre-Notching and Post-Cutting
Application Scenarios:
– Manufacturing of metal building products
– Production of office furniture wall partitions
Pros:
– High precision and quality in manufacturing
– Customizable solutions to meet specific operational needs
Cons:
– Potentially high initial investment for custom systems
– Complex systems may require specialized training for operation
Roll Forming – Walker Manufacturing Group
Product Details: Roll forming services offered by Walker Manufacturing Group, specializing in producing defect-free parts with over 65 years of experience and 36 roll form lines.
Technical Parameters:
– Material thickness up to a quarter-inch
– Profiles ranging from one inch to 24 inches wide
Application Scenarios:
– Automotive and trucking components
– Solar panel frames and mounting systems
Pros:
– High precision and reliability in production
– Integration of pre- and post-punching to streamline processes
Cons:
– Limited information on specific material types used
– Potentially high initial setup costs for custom projects
ROLL FORMING – Shape Corp.
Product Details: Advanced custom roll forming solutions utilizing high strength steel and innovative engineering.
Technical Parameters:
– Material flexibility: mild steel, aluminum, advanced high strength steel, stainl…
– Strength capability up to 1700 MPa
Application Scenarios:
– Automotive components
– Structural components
Pros:
– Optimized material usage and reduced costs from in-line operations
– Shorter lead times and cost-effective engineering changes
Cons:
– Initial tooling costs may be high
– Limited to specific manufacturing processes
Roll Forming Companies | Roll Forming Suppliers
Product Details: Roll formed parts include angle irons, aluminum and steel angles, metal channels, trims, wall panels, and circular metal rings. These products can be tailored for specific uses, such as seat tracks in buses.
Technical Parameters:
– Materials: Brass, Steel, Zinc, Aluminum, Zirconium, Titanium, Tin
– Process: Cold roll forming, post-cut rolling, pre-cut rolling
Application Scenarios:
– Carpentry and construction for structural support
– Industrial and commercial settings for wall panels and decorative applications
Pros:
– Cost-effective with minimal scrap production
– Versatile with potential for customization
Cons:
– Limited in creating sealed ring products without secondary processing
– Requires careful selection of materials and design considerations
Custom Roll Forming Manufacturing Company | TFG USA
Product Details: Custom roll forming metal fabrication services offered by The Federal Group USA, capable of producing a variety of shapes and profiles from metal materials.
Technical Parameters:
– Materials: Mild steel, medium carbon steel, high carbon alloy steel, stainless s…
– Techniques: Precut roll forming and post-cut roll forming.
Application Scenarios:
– Production of decorative metal moldings and guard rails.
– Construction projects such as street light poles and 5G cell phone towers.
Pros:
– Lower production costs and greater efficiency.
– Ability to produce stronger and lighter components.
Cons:
– Requires specific sets of tools and high-quality metal.
– May involve secondary operations such as welding and polishing.
Roll Forming Suppliers – Thomasnet
Product Details: Roll forming is a continuous bending process used to create metal shapes with a constant thickness, depth, and linear dimensions, typically from coiled metal.
Technical Parameters:
– Cold roll forming involves bending metal sheets without additional heat.
– Hot roll forming brings metal above its recrystallization temperature to reduce…
Application Scenarios:
– Used in the manufacturing of parts for the agricultural, aerospace, and telecomm…
– Suitable for creating barricades, covers, ducts, panels, and other structural co…
Pros:
– Allows for the production of complex shapes with consistent dimensions.
– Can be performed on various metals including steel, aluminum, brass, and copper.
Cons:
– May lead to slight variations in sizing after cooling in hot roll forming.
– Requires specialized equipment which may involve high initial costs.
Roll Forming Manufacturers Suppliers | IQS Directory
Product Details: Roll forming is a metal forming process that shapes metal through a sequence of rollers without relying on heat, preserving surface properties and aesthetics.
Technical Parameters:
– Shaping speed: 30 to 600 feet of metal per minute
– Material types: Ferrous and non-ferrous metals including aluminum, steel, brass,…
Application Scenarios:
– Automotive manufacturing
– Building construction and architecture
Pros:
– High efficiency with minimal waste (up to 94% material utilization)
– Rapid turnaround times for complex designs
Cons:
– Requires skilled professionals for roller configuration
– Limited to certain shapes; sealed ring products need additional processing
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Home – Roll Forming – Custom Roll Forming | OMCO | Custom roll formed shapes for various applications including truck bodies, trailer frames, material handling, and solar panel frames. | – High-quality, tight tolerance customized solutions – Cost-effective manufacturing processes | – Limited information on specific product dimensions – Potential dependency on specific manufacturing capabilities |
| Custom Roll Form Manufacturing Company | Roller Die + Forming | Custom roll formed products including shapes, tubes, and various standard tooling options. | – Cost-effective manufacturing with high-quality, consistent parts – In-house engineering support for custom tooling design | – Minimum order quantities may be required for custom tooling – Potentially longer lead times for custom designs |
| Roll Forming – Kloeckner Metals Corporation | Kloeckner’s roll forming service produces a wide variety of shapes and sizes in various grades to suit customer needs. | – Simplifies operations by allowing customers to order everything through one supp… – Complete solution for warehousing and end-to-end supply chain… | – Limited to specific grades of steel based on application requirements – May not be suitable for very small or intricate designs due to the continuou… | www.kloecknermetals.com |
| Roll Forming – Formtek | Formtek provides an extensive collection of innovative and customized roll forming solutions for manufacturers in a wide range of industries, focusing… | – High precision and quality in manufacturing – Customizable solutions to meet specific operational needs | – Potentially high initial investment for custom systems – Complex systems may require specialized training for operation | www.formtekgroup.com |
| Roll Forming – Walker Manufacturing Group | Roll forming services offered by Walker Manufacturing Group, specializing in producing defect-free parts with over 65 years of experience and 36 roll… | – High precision and reliability in production – Integration of pre- and post-punching to streamline processes | – Limited information on specific material types used – Potentially high initial setup costs for custom projects | www.walkermanufacturing.com |
| ROLL FORMING – Shape Corp. | Advanced custom roll forming solutions utilizing high strength steel and innovative engineering. | – Optimized material usage and reduced costs from in-line operations – Shorter lead times and cost-effective engineering changes | – Initial tooling costs may be high – Limited to specific manufacturing processes | www.shapecorp.com |
| Roll Forming Companies | Roll Forming Suppliers | Roll formed parts include angle irons, aluminum and steel angles, metal channels, trims, wall panels, and circular metal rings. These products can be… | – Cost-effective with minimal scrap production – Versatile with potential for customization | – Limited in creating sealed ring products without secondary processing – Requires careful selection of materials and design considerations |
| Custom Roll Forming Manufacturing Company | TFG USA | Custom roll forming metal fabrication services offered by The Federal Group USA, capable of producing a variety of shapes and profiles from metal mate… | – Lower production costs and greater efficiency. – Ability to produce stronger and lighter components. | – Requires specific sets of tools and high-quality metal. – May involve secondary operations such as welding and polishing. |
| Roll Forming Suppliers – Thomasnet | Roll forming is a continuous bending process used to create metal shapes with a constant thickness, depth, and linear dimensions, typically from coile… | – Allows for the production of complex shapes with consistent dimensions. – Can be performed on various metals including steel, aluminum, brass, and c… | – May lead to slight variations in sizing after cooling in hot roll forming. – Requires specialized equipment which may involve high initial costs. | www.thomasnet.com |
| Roll Forming Manufacturers Suppliers | IQS Directory | Roll forming is a metal forming process that shapes metal through a sequence of rollers without relying on heat, preserving surface properties and aes… | – High efficiency with minimal waste (up to 94% material utilization) – Rapid turnaround times for complex designs | – Requires skilled professionals for roller configuration – Limited to certain shapes; sealed ring products need additional processing |
Frequently Asked Questions (FAQs)
What is roll forming and how does it work?
Roll forming is a manufacturing process that shapes metal into desired profiles by passing it through a series of rollers. Each roller gradually bends the metal until it reaches the final shape. This method is efficient for producing long lengths of consistent, high-quality parts, making it ideal for various industries.
What types of materials can be used in roll forming?
You can use a variety of materials in roll forming, including steel, aluminum, and stainless steel. The choice of material often depends on the application and required strength, corrosion resistance, and weight.
What are the advantages of using roll forming suppliers?
Working with roll forming suppliers offers several benefits, including access to specialized expertise, high production efficiency, and the ability to create custom profiles. They also often provide cost-effective solutions for large-scale projects, ensuring you get the best value for your investment.
How do I choose the right roll forming supplier?
To choose the right roll forming supplier, consider their experience, reputation, and capabilities. Look for suppliers who offer custom solutions, have a proven track record, and can provide samples of their work. It’s also essential to check customer reviews and ask about their quality control processes.
What is the typical lead time for roll forming projects?
Lead times for roll forming projects can vary based on complexity and order size. Generally, you can expect a lead time of 2 to 6 weeks. It’s best to discuss your specific needs with the supplier to get a more accurate estimate tailored to your project.