Are you curious about which ultrasonic manufacturing factories stand out in today’s competitive market? Understanding the top players is crucial for making informed decisions. Discovering the best options can lead to improved quality and efficiency in your projects. Dive in to find out which factories deserve your attention!
What is Ultrasonic Additive Manufacturing? – TWI
Product Details: Ultrasonic additive manufacturing (UAM), also known as ultrasonic consolidation (UC), is a hybrid sheet lamination process that combines ultrasonic welding and CNC milling.
Technical Parameters:
– Low temperature 3D metal printing technology
– Joins metal foils in a solid state
Application Scenarios:
– Aerospace and automotive applications
– Medical device production
Pros:
– High dimensional accuracy and low surface roughness
– Ability to bond dissimilar metals without changing microstructure
Cons:
– Lack of automated support formation for complex geometries
– High cost of UAM machines
AM 101: What is Ultrasonic Additive Manufacturing?
Product Details: Ultrasonic Additive Manufacturing (UAM) builds metal workpieces by fusing and stacking thin sheets of metal using ultrasonic vibration.
Technical Parameters:
– Compatible with a wide range of metals, including alloys of aluminum, copper, ma…
– Operates at low temperatures without melting the material.
Application Scenarios:
– Embedding sensors or other objects into solid parts.
– Creating multimaterial parts that combine different metals.
Pros:
– Solid-state process allows for the incorporation of electronics and sensors.
– Can join dissimilar metals without creating brittle metallurgy.
Cons:
– Limited to specific metal types and thicknesses.
– Requires precise control of ultrasonic parameters for effective bonding.
What is UAM? – Fabrisonic
Product Details: Ultrasonic Additive Manufacturing (UAM) is a patented technology that uses ultrasonic vibrations to weld layers of metal foil together, integrating additive and subtractive manufacturing processes.
Technical Parameters:
– Welding speed: 15 to 30 cubic inches per hour
– Tolerances: +/- .0005 inches
Application Scenarios:
– Aerospace components
– Embedding electronics and sensors in metal parts
Pros:
– High-quality welds with strong metallurgical bonds
– Ability to produce complex geometries and internal shapes
Cons:
– Requires specific feed materials and suppliers
– Not suitable for joining metals to non-metals
Fabrisonic – 3D Printing Metal with UAM
Product Details: Fabrisonic offers 3D printing of metal using Ultrasonic Additive Manufacturing (UAM) technology, enabling unique material combinations and part geometries.
Technical Parameters:
– ISO 9001:2015 Certified
– Hybrid technology for low-temperature manufacturing
Application Scenarios:
– Custom part production for aerospace and automotive industries
– Short-run and serialized part production
Pros:
– Ability to create complex geometries and material combinations
– Scalable from prototypes to high-volume production
Cons:
– Limited to specific materials suitable for UAM
– Potentially higher costs compared to traditional manufacturing methods
Product Details: Ultrasonic Additive Manufacturing (UAM) is a hybrid manufacturing process that uses metal foils bonded to substrates through ultrasonic activation.
Technical Parameters:
– Amplitude: the side-to-side scrubbing displacement of the sonotrode
– Downforce: the force applied by the sonotrode to the material being welded
– Weld speed: the rate at which the sonotrode rolls across the material
Application Scenarios:
– Bonding dissimilar metals
– Embedding sensitive electronics and sensors
– Creating complex internal geometries
Pros:
– No expensive powders or inert gases required
– Ability to join different metals without melting
Cons:
– Not suitable for organic or lattice structures
– Limited strength in the Z direction due to bonding nature
Ultrasonic Additive Manufacturing – A Hybrid Production Process for …
Product Details: Ultrasonic Additive Manufacturing (UAM), also known as Ultrasonic Consolidation, is a hybrid manufacturing process primarily for metal components.
Technical Parameters:
– Multi-material structures
– Embedded componentry
Application Scenarios:
– Manufacturing of complex metal components
– Integration of freeform electrical circuitry
Pros:
– Allows for novel functionality in manufacturing
– Enables secure fiber positioning through laser machined channels
Cons:
– Limited research and development compared to traditional methods
– Potential challenges in material compatibility
Ultrasonic Additive Manufacturing
Product Details: Ultrasonic additive manufacturing (UAM) is a solid freeform fabrication process also known as Ultrasonic Consolidation (UC). It is a hybrid sheet lamination process that utilizes ultrasonic seam welding to merge metallic tapes combined with CNC milling for dimension accuracy.
Technical Parameters:
– Low-temperature ultrasonic welding
– CNC milling for dimensional accuracy
Application Scenarios:
– Production of metallic components from 3D models
– Creation of complex, multifunctional 3D parts with internal features
Pros:
– Environmentally friendly and cost-effective technology
– Low surface roughness and high dimensional accuracy
Cons:
– Lack of automated support formation for complex geometries
– Not suited for components requiring supports
A Comprehensive Review of Ultrasonic Additive Manufacturing
Product Details: Ultrasonic Additive Manufacturing (UAM) is a hybrid 3D metal printing technology that uses ultrasonic energy to produce metallurgical bonds between layers of metal foils near room temperature.
Technical Parameters:
– No melting occurs during the process
– Enables 3D printing of parts with embedded electronics
Application Scenarios:
– Production of parts with multiple metals in a single component
– Creation of complex internal channels for thermal management and radio frequency…
Pros:
– Allows for the integration of electronics within printed parts
– Facilitates the use of multiple materials in one part
Cons:
– Limited to specific materials that can bond ultrasonically
– Potentially slower than traditional melting-based 3D printing methods
Ultrasound Additive Manufacturing (UAM) – VoxelMatters
Product Details: Ultrasonic Additive Manufacturing (UAM) developed by Fabrisonic combines room-temperature metal deposition with traditional CNC milling.
Technical Parameters:
– Patented ultrasonic print head
– Hybrid additive-subtractive process
Application Scenarios:
– Welding of battery tabs and thin foil packaging
– Embedding temperature-sensitive components in solid metal parts
Pros:
– Protects material properties of the incoming feedstock
– Creates bonds between dissimilar metals without brittle metallurgy
Cons:
– Limited to specific applications
– Requires specialized equipment
This Company Is Shaking Up Additive Manufacturing with Ultrasonics
Product Details: Fabrisonic’s patented Ultrasonic Additive Manufacturing (UAM) technology utilizes ultrasonic welding to bond layers of metal foils at low temperatures, allowing for the creation of complex 3D parts.
Technical Parameters:
– Layer thickness: 125 to 250 microns
– Welding temperature: below 200°F
Application Scenarios:
– Automotive industry for tailor-welded blanks
– Embedding electronics and sensors in solid metal parts
Pros:
– Maintains material integrity without melting
– Cost-effective due to use of readily available metal foils
Cons:
– Requires significant force, limiting delicate structures
– Resonance issues with tall, skinny features
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| What is Ultrasonic Additive Manufacturing? – TWI | Ultrasonic additive manufacturing (UAM), also known as ultrasonic consolidation (UC), is a hybrid sheet lamination process that combines ultrasonic we… | – High dimensional accuracy and low surface roughness – Ability to bond dissimilar metals without changing microstructure | – Lack of automated support formation for complex geometries – High cost of UAM machines | www.twi-global.com |
| AM 101: What is Ultrasonic Additive Manufacturing? | Ultrasonic Additive Manufacturing (UAM) builds metal workpieces by fusing and stacking thin sheets of metal using ultrasonic vibration. | – Solid-state process allows for the incorporation of electronics and sensors. – Can join dissimilar metals without creating brittle metallurgy. | – Limited to specific metal types and thicknesses. – Requires precise control of ultrasonic parameters for effective bonding. | www.additivemanufacturing.media |
| What is UAM? – Fabrisonic | Ultrasonic Additive Manufacturing (UAM) is a patented technology that uses ultrasonic vibrations to weld layers of metal foil together, integrating ad… | – High-quality welds with strong metallurgical bonds – Ability to produce complex geometries and internal shapes | – Requires specific feed materials and suppliers – Not suitable for joining metals to non-metals | fabrisonic.com |
| Fabrisonic – 3D Printing Metal with UAM | Fabrisonic offers 3D printing of metal using Ultrasonic Additive Manufacturing (UAM) technology, enabling unique material combinations and part geomet… | – Ability to create complex geometries and material combinations – Scalable from prototypes to high-volume production | – Limited to specific materials suitable for UAM – Potentially higher costs compared to traditional manufacturing methods | fabrisonic.com |
| Ultrasonic Additive Manufacturing (UAM) is a hybrid manufacturing process that uses metal foils bonded to substrates through ultrasonic activation. | – No expensive powders or inert gases required – Ability to join different metals without melting | – Not suitable for organic or lattice structures – Limited strength in the Z direction due to bonding nature | fabrisonic.com | |
| Ultrasonic Additive Manufacturing – A Hybrid Production Process for … | Ultrasonic Additive Manufacturing (UAM), also known as Ultrasonic Consolidation, is a hybrid manufacturing process primarily for metal components. | – Allows for novel functionality in manufacturing – Enables secure fiber positioning through laser machined channels | – Limited research and development compared to traditional methods – Potential challenges in material compatibility | www.sciencedirect.com |
| Ultrasonic Additive Manufacturing | Ultrasonic additive manufacturing (UAM) is a solid freeform fabrication process also known as Ultrasonic Consolidation (UC). It is a hybrid sheet lami… | – Environmentally friendly and cost-effective technology – Low surface roughness and high dimensional accuracy | – Lack of automated support formation for complex geometries – Not suited for components requiring supports | insidemetaladditivemanufacturing.com |
| A Comprehensive Review of Ultrasonic Additive Manufacturing | Ultrasonic Additive Manufacturing (UAM) is a hybrid 3D metal printing technology that uses ultrasonic energy to produce metallurgical bonds between la… | – Allows for the integration of electronics within printed parts – Facilitates the use of multiple materials in one part | – Limited to specific materials that can bond ultrasonically – Potentially slower than traditional melting-based 3D printing methods | ewi.org |
| Ultrasound Additive Manufacturing (UAM) – VoxelMatters | Ultrasonic Additive Manufacturing (UAM) developed by Fabrisonic combines room-temperature metal deposition with traditional CNC milling. | – Protects material properties of the incoming feedstock – Creates bonds between dissimilar metals without brittle metallurgy | – Limited to specific applications – Requires specialized equipment | www.voxelmatters.com |
| This Company Is Shaking Up Additive Manufacturing with Ultrasonics | Fabrisonic’s patented Ultrasonic Additive Manufacturing (UAM) technology utilizes ultrasonic welding to bond layers of metal foils at low temperatures… | – Maintains material integrity without melting – Cost-effective due to use of readily available metal foils | – Requires significant force, limiting delicate structures – Resonance issues with tall, skinny features | www.engineering.com |
Frequently Asked Questions (FAQs)
What is ultrasonic manufacturing?
Ultrasonic manufacturing is a process that uses high-frequency sound waves to create vibrations, which can then be used to join materials, cut, or shape them. This technology is often employed in industries like textiles, plastics, and metals, providing precise and efficient results.
What are the benefits of using ultrasonic technology in manufacturing?
Ultrasonic technology offers several advantages, including reduced energy consumption, improved precision, and faster production times. It also minimizes material waste and can be used on a variety of materials, making it a versatile choice for manufacturers.
Is ultrasonic manufacturing environmentally friendly?
Yes, ultrasonic manufacturing is considered environmentally friendly. It typically uses less energy compared to traditional methods and generates less waste. Additionally, the process often requires fewer chemicals, contributing to a lower environmental impact.
What types of materials can be processed using ultrasonic manufacturing?
You can use ultrasonic manufacturing on a wide range of materials, including plastics, metals, ceramics, and textiles. This versatility makes it suitable for various applications, from automotive parts to medical devices.
How does ultrasonic welding differ from traditional welding methods?
Ultrasonic welding uses high-frequency sound waves to create heat through friction, allowing materials to bond without melting. In contrast, traditional welding methods often involve high temperatures that can alter the material properties. This makes ultrasonic welding ideal for delicate components.