Are you in the market for a VSI crusher and feeling overwhelmed by the options? Comparing the top supplier factories is crucial to making an informed choice. Discovering the best options can save you time and money. Dive in to find out which suppliers stand out in the industry!
Vertical Shaft Impactors – Astec
Product Details: Astec vertical shaft impactors (VSI) deliver highly consistent end products for jobs that demand precision. Available in both stationary and portable configurations, they produce up to 500 tons per hour.
Technical Parameters:
– Runs in standard, semi-autogenous, and fully autogenous configurations
– Meets stringent material specifications
Application Scenarios:
– Crushed Stone
– Sand & Gravel
– Road Building – Concrete
– Construction Aggregates
– Construction & Demolition Recycling
Pros:
– Efficient and versatile design
– High production capacity
Cons:
– Potentially high initial investment
– Requires regular maintenance
Cemco® Vertical Shaft Impactor (VSI) – Superior Industries
Product Details: Cemco® Vertical Shaft Impactor (VSI) designed for chips and sand production, acquired by Superior Industries in 2023.
Technical Parameters:
– Max Feed Size – Rotor: 3″ (T96), 2.5″ (T80), 2″ (T70), 1.5″ (T54), 1″ (T35)
– Capacity: 450 stph (T96), 275 stph (T80), 150 stph (T70), 125 stph (T54), 50 stp…
Application Scenarios:
– Manufactured Sand
– Material Benefication
Pros:
– Hydraulic lid lifter for easy maintenance
– Interchangeable chambers for application flexibility
Cons:
– Potentially high initial investment
– Requires regular maintenance for optimal performance
Vertical Shaft Impactors – VSI Crushers – Stedman Machine
Product Details: V-Slam™ VSI Unit
Technical Parameters:
– Raw feed sizes up to 5 inches
– CE and TUV compliant
Application Scenarios:
– Asphalt industry for RAP processing
– Size reduction in various minerals and mining industries
Pros:
– Tighter particle size distribution
– Reversible wear parts reduce downtime by more than 50%
Cons:
– Not compatible with outdated browsers
– Performance may vary based on feed size and conditions
VSI Crushers – REMco
Product Details: REMco VSI Crushers are designed for high efficiency in producing quality sand and crushed products from various types of rock, ores, and minerals.
Technical Parameters:
– Feed rates: 15 to 1500 TPH
– Drive powers: 50hp to 1500hp
– Feed sizes: from 4″ (100 mm) to 1/8″ (2.5 mm) or less
Application Scenarios:
– Third or fourth stage of crushing circuits
– Manufacturing sand from hard rock
Pros:
– High efficiency and versatility in crushing
– Lower operating costs compared to traditional crushers
Cons:
– High initial investment cost
– Wear parts may require frequent replacement in abrasive applications
Valor® Vertical Shaft Impactor (VSI) – Superior Industries
Product Details: Valor® Vertical Shaft Impactor (VSI) – Superior Industries
Technical Parameters:
– Max Feed Size: 5″ (127 mm)
– Estimated Max Throughput: 200-425 stph (180-385 mtph)
Application Scenarios:
– Manufactured Sand
– Material Benefication
Pros:
– Offers significant application flexibility with adjustable chamber configuration…
– Backed by an industry-leading 2-year or 6,000-hour warranty.
Cons:
– Requires proper utilization for optimal performance.
– May not be suitable for all material types.
VSI Crusher – Magotteaux
Product Details: VSI crusher (vertical shaft impact crusher) designed for various crushing applications.
Technical Parameters:
– Capacity required
– Size of the feed material to be crushed
Application Scenarios:
– Quarries and gravel pits
– Recycling of building materials
Pros:
– Versatile and efficient for hard and brittle materials
– Energy-efficient with low consumption levels
Cons:
– Requires proper machinery for effective recycling
– Potential maintenance costs associated with wear parts
VSI Crusher – Magotteaux
Product Details: Mag’Impact® is Europe´s only true vertical impactor. It produces high quality even material at the end of the process, capable of crushing abrasive rocks, processing steel slag or limestone, and producing railway ballast.
Technical Parameters:
– Constant output quality of crushed material
– Easy maintenance and simple machine design
Application Scenarios:
– Crushing abrasive rocks
– Processing waste products
Pros:
– High capacity and performance
– Simplification of flow-sheets leads to efficiency
Cons:
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Vertical Shaft Impactor – Maxwell Crushtech
Product Details: Vertical Shaft Impactor (VSI) is a type of crusher used to reduce the size of rocks and other materials to create aggregates and other construction materials.
Technical Parameters:
– Model Name: VSI 0620, Rotor Diameter: 620 mm, Maximum Feed Size: 25 mm, Tip Velo…
– Model Name: VSI 0780, Rotor Diameter: 780 mm, Maximum Feed Size: 30 mm, Tip Velo…
– Model Name: VSI 0840, Rotor Diameter: 840 mm, Maximum Feed Size: 35 mm, Tip Velo…
Application Scenarios:
– Used in mining and construction industries for high efficiency and productivity.
– Suitable for aggregate shaping and sand making.
Pros:
– High crushing ratio with reduced wear and tear.
– Simple and easy to operate.
Cons:
– May require skilled maintenance for optimal performance.
– Operating costs can vary based on material and conditions.
Home – VSI Crusher | Ore Sizer
Product Details: Ore Sizer OM Series VSI crusher
Technical Parameters:
– Multi-port rotor design (3, 5, 6, 7, and 8 ports)
– Heavy duty carbon steel construction
Application Scenarios:
– Aggregate production
– Mining operations
Pros:
– Efficient rock-on-rock crushing principle
– Quick and easy maintenance with drop-in wear parts
Cons:
– Potentially high initial investment
– Requires specific maintenance tools for some components
Vertical Shaft Impact Crusher (VSI) Rotor and Wear Parts
Product Details: Vertical Shaft Impact Crusher (VSI) Rotor and Wear Parts from KoneCarbide, made with micro-grain carbide and high chromium steel for durability.
Technical Parameters:
– High impact resistance
– Excellent abrasive resistance
Application Scenarios:
– Construction industry for premium-shaped aggregates
– Mining industry in regions like Africa, Australia, and Brazil
Pros:
– Top-quality materials
– Customization services available
Cons:
– Limited information on specific models
– Potentially higher cost compared to standard options
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Vertical Shaft Impactors – Astec | Astec vertical shaft impactors (VSI) deliver highly consistent end products for jobs that demand precision. Available in both stationary and portable… | – Efficient and versatile design – High production capacity | – Potentially high initial investment – Requires regular maintenance | www.astecindustries.com |
| Cemco® Vertical Shaft Impactor (VSI) – Superior Industries | Cemco® Vertical Shaft Impactor (VSI) designed for chips and sand production, acquired by Superior Industries in 2023. | – Hydraulic lid lifter for easy maintenance – Interchangeable chambers for application flexibility | – Potentially high initial investment – Requires regular maintenance for optimal performance | superior-ind.com |
| Vertical Shaft Impactors – VSI Crushers – Stedman Machine | V-Slam™ VSI Unit | – Tighter particle size distribution – Reversible wear parts reduce downtime by more than 50% | – Not compatible with outdated browsers – Performance may vary based on feed size and conditions | www.stedman-machine.com |
| VSI Crushers – REMco | REMco VSI Crushers are designed for high efficiency in producing quality sand and crushed products from various types of rock, ores, and minerals. | – High efficiency and versatility in crushing – Lower operating costs compared to traditional crushers | – High initial investment cost – Wear parts may require frequent replacement in abrasive applications | www.remcovsi.com |
| Valor® Vertical Shaft Impactor (VSI) – Superior Industries | Valor® Vertical Shaft Impactor (VSI) – Superior Industries | – Offers significant application flexibility with adjustable chamber configuration… – Backed by an industry-leading 2-year or 6,000-hour warranty. | – Requires proper utilization for optimal performance. – May not be suitable for all material types. | superior-ind.com |
| VSI Crusher – Magotteaux | VSI crusher (vertical shaft impact crusher) designed for various crushing applications. | – Versatile and efficient for hard and brittle materials – Energy-efficient with low consumption levels | – Requires proper machinery for effective recycling – Potential maintenance costs associated with wear parts | www.magotteaux.com |
| VSI Crusher – Magotteaux | Mag’Impact® is Europe´s only true vertical impactor. It produces high quality even material at the end of the process, capable of crushing abrasive ro… | – High capacity and performance – Simplification of flow-sheets leads to efficiency | – Generic placeholder for cons – Generic placeholder for cons | www.magotteaux.com |
| Vertical Shaft Impactor – Maxwell Crushtech | Vertical Shaft Impactor (VSI) is a type of crusher used to reduce the size of rocks and other materials to create aggregates and other construction ma… | – High crushing ratio with reduced wear and tear. – Simple and easy to operate. | – May require skilled maintenance for optimal performance. – Operating costs can vary based on material and conditions. | maxwellcrushtech.com |
| Home – VSI Crusher | Ore Sizer | Ore Sizer OM Series VSI crusher | – Efficient rock-on-rock crushing principle – Quick and easy maintenance with drop-in wear parts | – Potentially high initial investment – Requires specific maintenance tools for some components |
| Vertical Shaft Impact Crusher (VSI) Rotor and Wear Parts | Vertical Shaft Impact Crusher (VSI) Rotor and Wear Parts from KoneCarbide, made with micro-grain carbide and high chromium steel for durability. | – Top-quality materials – Customization services available | – Limited information on specific models – Potentially higher cost compared to standard options | konecarbide.com |
Frequently Asked Questions (FAQs)
What is a VSI crusher and how does it work?
A VSI (Vertical Shaft Impact) crusher is a type of crushing machine that uses high-speed rotors to throw materials against a hard surface, creating a high-energy impact. This process helps in shaping and crushing the material into finer particles, making it ideal for producing sand and gravel.
What should I consider when choosing a VSI crusher supplier?
When selecting a VSI crusher supplier, consider their experience, product quality, customer support, and warranty options. It’s also important to check their reputation in the industry and whether they offer customization to meet your specific needs.
How can I ensure the quality of VSI crushers from a supplier?
To ensure quality, look for suppliers that adhere to international standards and certifications. Request product samples, read customer reviews, and inquire about their manufacturing processes. A reliable supplier will also provide a clear warranty and after-sales support.
What are the maintenance requirements for a VSI crusher?
Regular maintenance for a VSI crusher includes checking and replacing wear parts, lubricating moving components, and inspecting the rotor and bearings. Following the manufacturer’s guidelines and scheduling routine inspections can help prolong the lifespan of the equipment.
Can I get customized VSI crushers from suppliers?
Yes, many VSI crusher suppliers offer customization options to meet your specific requirements. You can discuss your needs regarding size, capacity, and material specifications with the supplier to ensure the crusher fits your operational demands.