Are you curious about which wave spring manufacturers stand out in quality and innovation? Understanding the top factories is crucial for making informed choices that can enhance your projects. Discovering the best options can save you time and money. Dive in to find out who leads the industry!
Wave Springs – Smalley
Product Details: Wave springs are flat-wire compression springs designed to optimize space in an assembly, offering the same spring force as traditional round wire coil springs at 50% of their operating height.
Technical Parameters:
– Standard size range from .188″ to 16″, 5 mm to 400 mm diameters
– Over 40 material options available for various environments
Application Scenarios:
– Used in consumer products like smartwatches
– Applied in medical devices such as robotic surgical instruments
Pros:
– Reduces spring height by up to 50 percent
– Compact design fits tight radial and axial spaces
Cons:
– Limited to specific applications
– Customization may require engineering support
R&G Springs – Custom Wave Springs Engineer & Manufacturer
Product Details: Custom Wave Springs designed to replace conventional round wire Compression Springs in space-critical environments.
Technical Parameters:
– Tight load deflection specification
– Custom design available
Application Scenarios:
– Defense
– Aerospace
– Nuclear Power
– Turbochargers
– Turbines
– Compressors
– Safety Systems
– Pumps
Pros:
– High quality manufacturing
– Over 30 years of industry experience
Cons:
– Limited information on specific technical specifications
– Potentially higher cost for custom designs
REDUX™ Wave Springs – Learn About | Lee Spring
Product Details: REDUX™ Wave Springs are designed to replace conventional round wire Compression Springs in applications requiring a tight load deflection specification in a space critical environment.
Technical Parameters:
– Material: Stainless Steel Type 17-7 PH
– Temperature: Maximum 650° F (340° C)
Application Scenarios:
– Connectors
– Clutches
Pros:
– Can reduce the size and weight of the assembly by as much as 50%
– Offers more deflection with the same load specifications
Cons:
– Fatigue is a critical consideration for dynamic load applications
– Not recommended to compress a wave spring to solid height
Wave Springs
Product Details: Wave Springs and Spiral Retaining Rings produced by Zhejiang Lispring Co., Ltd.
Technical Parameters:
– Elastic element with several peaks and valleys
– Used for axial pre-pressure with small spring stiffness
Application Scenarios:
– Mechanical seals
– Automotive applications
Pros:
– High-quality R&D and production
– Wide range of applications in various industries
Cons:
– Limited information on specific technical parameters
– Potential compatibility issues with certain machinery
Wave Springs – Rotor Clip
Product Details: Rotor Clip Wave Springs are highly engineered compression springs designed to save axial and radial space in applications, with sizes ranging from .118″ to 24″ (3 mm to 610 mm).
Technical Parameters:
– Saves up to 50% axial space
– Highly customizable with options for material thickness, number of waves, and en…
Application Scenarios:
– Bearing preload applications
– Fluid flow control in check valves
Pros:
– Compact design allows for space and weight savings
– Consistent performance with predictable loading
Cons:
– May require specific design considerations for optimal performance
– Customization may lead to longer lead times
Wave Springs – Daemar Inc
Product Details: Wave Springs are engineered components designed for various applications, available in both multi-turn and single-turn configurations.
Technical Parameters:
– Multi-turn wave springs provide decreasing spring rate proportional to the numbe…
– Single-turn wave springs are ideal for short deflection applications with low to…
Application Scenarios:
– Used in low force applications with large deflections.
– Ideal for narrow radial wall dimensions and light duty applications.
Pros:
– Utilizes nearly half the space compared to helical compression springs while pro…
– Available in various waves and material thicknesses.
Cons:
– May not be suitable for high force applications.
– Limited to specific bore and rod diameters.
Wave Springs | Spring Manufacturers – Tech Spring / TSI / TSMC
Product Details: Wave springs reduce the working height of compression springs by 50% and have the same load as compression springs.
Technical Parameters:
– Compression wave spring
– Wave single turn and nested spring
Application Scenarios:
– Automotive industry
– Aerospace applications
Pros:
– Space-saving design
– High strength stability
Cons:
– Limited load capacity compared to traditional springs
– Potential for higher manufacturing costs
Wave Springs – The best springs made in America since 1907!
Product Details: Wave Springs are designed to reduce axial end play in ball bearing applications, offering light to medium loads with limited deflection.
Technical Parameters:
– Deflection ideally should not exceed 80%
– Spring rate is nearly linear between 20% and 80% of available deflection
Application Scenarios:
– Ball bearing applications
– Applications requiring limited deflection
Pros:
– Less expansion during loading compared to Curved Springs
– Multiple contact points due to the number of waves
Cons:
– Limited deflection range
– Not suitable for high load applications
Wave Springs – McMaster-Carr
Product Details: Wave Springs from McMaster-Carr
Technical Parameters:
– Material: Stainless Steel
– Load Capacity: Varies by size
Application Scenarios:
– Used in mechanical assemblies
– Ideal for applications requiring compact spring solutions
Pros:
– Space-saving design
– High load capacity
Cons:
– Limited size options
– Potential for higher cost compared to traditional springs
Wave spring – All industrial manufacturers – DirectIndustry
Product Details: Wave springs are wound parts with a spring effect, made from flat material, designed for various applications including automotive and medical devices.
Technical Parameters:
– Outer diameter: 0.2 in – 1.8 in
– Force: 6 N – 450 N
Application Scenarios:
– Automotive – Dampers
– Medical – Drug delivery devices
Pros:
– Space-saving design
– Tight load deflection specifications
Cons:
– Limited to specific applications
– May require specialized installation
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Wave Springs – Smalley | Wave springs are flat-wire compression springs designed to optimize space in an assembly, offering the same spring force as traditional round wire coi… | – Reduces spring height by up to 50 percent – Compact design fits tight radial and axial spaces | – Limited to specific applications – Customization may require engineering support | www.smalley.com |
| R&G Springs – Custom Wave Springs Engineer & Manufacturer | Custom Wave Springs designed to replace conventional round wire Compression Springs in space-critical environments. | – High quality manufacturing – Over 30 years of industry experience | – Limited information on specific technical specifications – Potentially higher cost for custom designs | www.rngsprings.com |
| REDUX™ Wave Springs – Learn About | Lee Spring | REDUX™ Wave Springs are designed to replace conventional round wire Compression Springs in applications requiring a tight load deflection specificatio… | – Can reduce the size and weight of the assembly by as much as 50% – Offers more deflection with the same load specifications | – Fatigue is a critical consideration for dynamic load applications – Not recommended to compress a wave spring to solid height |
| Wave Springs | Wave Springs and Spiral Retaining Rings produced by Zhejiang Lispring Co., Ltd. | – High-quality R&D and production – Wide range of applications in various industries | – Limited information on specific technical parameters – Potential compatibility issues with certain machinery | www.wave-spring.com |
| Wave Springs – Rotor Clip | Rotor Clip Wave Springs are highly engineered compression springs designed to save axial and radial space in applications, with sizes ranging from .11… | – Compact design allows for space and weight savings – Consistent performance with predictable loading | – May require specific design considerations for optimal performance – Customization may lead to longer lead times | www.rotorclip.com |
| Wave Springs – Daemar Inc | Wave Springs are engineered components designed for various applications, available in both multi-turn and single-turn configurations. | – Utilizes nearly half the space compared to helical compression springs while pro… – Available in various waves and material thicknesses. | – May not be suitable for high force applications. – Limited to specific bore and rod diameters. | daemar.com |
| Wave Springs | Spring Manufacturers – Tech Spring / TSI / TSMC | Wave springs reduce the working height of compression springs by 50% and have the same load as compression springs. | – Space-saving design – High strength stability | – Limited load capacity compared to traditional springs – Potential for higher manufacturing costs |
| Wave Springs – The best springs made in America since 1907! | Wave Springs are designed to reduce axial end play in ball bearing applications, offering light to medium loads with limited deflection. | – Less expansion during loading compared to Curved Springs – Multiple contact points due to the number of waves | – Limited deflection range – Not suitable for high load applications | gardnerspring.com |
| Wave Springs – McMaster-Carr | Wave Springs from McMaster-Carr | – Space-saving design – High load capacity | – Limited size options – Potential for higher cost compared to traditional springs | www.mcmaster.com |
| Wave spring – All industrial manufacturers – DirectIndustry | Wave springs are wound parts with a spring effect, made from flat material, designed for various applications including automotive and medical devices… | – Space-saving design – Tight load deflection specifications | – Limited to specific applications – May require specialized installation | www.directindustry.com |
Frequently Asked Questions (FAQs)
What are wave springs and how do they work?
Wave springs are a type of spring that uses a wave-like design to provide a compact and efficient solution for applications requiring force and space savings. They work by compressing and expanding in response to load, offering a consistent force over a range of motion.
What industries commonly use wave springs?
Wave springs are widely used in various industries, including automotive, aerospace, medical devices, and electronics. Their compact design and reliability make them ideal for applications where space is limited and performance is critical.
How do I choose the right wave spring manufacturer?
When selecting a wave spring manufacturer, consider their experience, quality certifications, production capabilities, and customer reviews. It’s also helpful to discuss your specific needs and ask for samples to ensure their products meet your requirements.
What materials are wave springs typically made from?
Wave springs are commonly made from stainless steel, carbon steel, and other alloys. The choice of material depends on the application, environmental conditions, and required mechanical properties, such as corrosion resistance and strength.
Can wave springs be customized for specific applications?
Yes, many manufacturers offer customization options for wave springs. You can request specific dimensions, materials, and load characteristics to ensure the spring meets your unique application needs. Always communicate your requirements clearly to the manufacturer.