Are you in the market for a welding manipulator? With so many manufacturers out there, choosing the right one can feel overwhelming. Understanding the top factories not only saves you time but also ensures you invest in quality. Dive in to discover the best options and make an informed choice!
Automated Welding Manipulators, Robotic Welders & Gantry Systems
Product Details: LJ Welding Manipulators offer fast cycle times, higher welding production rates, and lower labor costs.
Technical Parameters:
– Height & Reach Adjustability
– HMI Display Controls
Application Scenarios:
– Integration with Positioners and Turning Rolls
– Custom solutions for unique applications
Pros:
– Increased productivity with improved deposition rates
– No skilled labor required for torch manipulation
Cons:
– Minimized overhead crane use may limit some operations
– Customization may lead to longer lead times
Weld Manipulators – IRCO Automation
Product Details: IRCO weld manipulators are designed to deliver precision and rigidity when mechanically positioning the welding arc.
Technical Parameters:
– Customized and calibrated welding systems
– Integration with tracking, vision, and control systems
Application Scenarios:
– Pipe fabrication
– Tank/vessel fabrication
Pros:
– Significantly improve welding quality
– Enhance productivity and operator safety
Cons:
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New & Used Advanced Welding Manipulators – Weld Plus
Product Details: Weld Plus offers a variety of new and used welding manipulators, including models from manufacturers like Preston-Eastin, Koike-Aronson, and Pandjiris. These manipulators are designed for pipe and tank welding applications and can be customized or rebuilt to meet specific needs.
Technical Parameters:
– Maximum height and reach specifications (e.g., 14 x 12 means 14 feet height and…
– All new manipulators come with a manufacturer’s warranty
Application Scenarios:
– Pipe welding applications
– Tank welding applications
Pros:
– Customizable and rebuildable to fit specific needs
– Includes warranty and satisfaction guarantee for rebuilt machinery
Cons:
– Limited information on specific models and their features
– Potentially high cost for new equipment
Welding Manipulator Manufacturer, OEM & ODM – SENLISWELD
Product Details: Welding manipulator consisting of a welding boom and a column, designed to improve welding operations by enhancing performance and minimizing downtime.
Technical Parameters:
– Load capacity: varies from 300 kg to over 1000 kg depending on the model.
– Reach: can raise up to 10,000 mm with standard measurements ranging from 1 x 1 m…
Application Scenarios:
– Used in large-scale engine manufacturing and shipbuilding.
– Applicable in sectors such as nuclear power production and submarine manufacturi…
Pros:
– Improves efficiency and accuracy in welding tasks.
– Reduces manual labor and allows welders to focus on more complex tasks.
Cons:
– Initial investment for automated systems can be high.
– Manual manipulators may be less efficient for large-scale operations.
Manipulators – MITUSA, Inc. Automated Welding Machine Systems
Product Details: MITUSA precision welding manipulator design offers a wide variety of ergonomic features. The MITUSALATOR swivel boom welding manipulator product line is designed for welding pipe, tanks, or vessels fabrication, providing 500 lbs of weld head equipment boom capacity at either end, mounted on a 360-degree swivel base.
Technical Parameters:
– Unitized Column and Swivel Boom Design
– 500 lbs capacity at full manipulator boom reach
Application Scenarios:
– Pipe welding job shops
– Automated welding of tanks and vessels
Pros:
– Efficient weld process column and boom shop mobility
– Quick setup and easy installation
Cons:
– Limited to specific welding applications
– Potentially high cost for small operations
Automated Welding: Column & Boom Manipulators, Robotic Welders & Gantry …
Product Details: Column and Boom Welding Manipulators & Structural Steel Beam Welding Gantry Systems: MIG, Subarc & CMT
Technical Parameters:
– Load Capacity: 250 lbs to 500 lbs
– Boom Stroke: 42″ to 192″; Column Stroke: 58″ to 192″; Speed Range: 5 – 120 in/mi…
Application Scenarios:
– Automated welding of large vessels
– Welding of structural steel beams
Pros:
– High stability and stiffness of the boom
– Ease of use with operator controls
Cons:
– Limited load capacity for larger projects
– Requires specific power supply (480 V, 3-ph)
Home – ArcBoss Welding Manipulators
Product Details: ArcBoss is a portable welding manipulator designed for enhanced mobility and adjustability, ensuring precision welds with repeatable quality.
Technical Parameters:
– Compact, mobile design with wheeled base
– Micro-controller for precision welding
Application Scenarios:
– Sub-arc welding
– Flux-core welding
Pros:
– Increases productivity and reduces weld times
– Reduces operator fatigue and repetitive motion injuries
Cons:
– Initial investment may be high for some shops
– Requires training for optimal use
Welding manipulator – All industrial manufacturers – DirectIndustry
Product Details: Welding manipulator – LH series column lift for the petrochemical industry automatic.
Technical Parameters:
– Carrying capacity: 100 kg
– Working radius: 2,500 mm
– Maximale stroke: 1,800 mm
Application Scenarios:
– Used in the petrochemical industry for automatic welding.
– Suitable for various sizes and types of welding tasks.
Pros:
– Cost-effective solutions with innovative handling systems.
– Prioritizes productivity, safety, and precision.
Cons:
– Limited to specific applications in the petrochemical industry.
– May require additional equipment for optimal performance.
Welding Automation and Material Handling Systems | LJ Welding
Product Details: LJ Welding offers a range of welding automation and material handling systems including manipulators, pipe welding systems, welding positioners, and turning rolls.
Technical Parameters:
– Various capacities ranging from 1 Ton to 200 Tons
– Height adjustable and fixed height options available
Application Scenarios:
– Pipe and spooling fabrication
– Tank and vessel fabrication
Pros:
– High degree of integrity and excellent customer service
– Award-winning research and development
Cons:
– Limited information on specific product features
– Potentially high cost for advanced systems
welding rotator & positioner | Welding Automation Manufacturer
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Automated Welding Manipulators, Robotic Welders & Gantry Systems | LJ Welding Manipulators offer fast cycle times, higher welding production rates, and lower labor costs. | – Increased productivity with improved deposition rates – No skilled labor required for torch manipulation | – Minimized overhead crane use may limit some operations – Customization may lead to longer lead times | www.ljwelding.com |
| Weld Manipulators – IRCO Automation | IRCO weld manipulators are designed to deliver precision and rigidity when mechanically positioning the welding arc. | – Significantly improve welding quality – Enhance productivity and operator safety | – Generic placeholder for cons – Generic placeholder for cons | ircoautomation.com |
| New & Used Advanced Welding Manipulators – Weld Plus | Weld Plus offers a variety of new and used welding manipulators, including models from manufacturers like Preston-Eastin, Koike-Aronson, and Pandjiris… | – Customizable and rebuildable to fit specific needs – Includes warranty and satisfaction guarantee for rebuilt machinery | – Limited information on specific models and their features – Potentially high cost for new equipment | weldplus.com |
| Welding Manipulator Manufacturer, OEM & ODM – SENLISWELD | Welding manipulator consisting of a welding boom and a column, designed to improve welding operations by enhancing performance and minimizing downtime… | – Improves efficiency and accuracy in welding tasks. – Reduces manual labor and allows welders to focus on more complex tasks. | – Initial investment for automated systems can be high. – Manual manipulators may be less efficient for large-scale operations. | www.senlisweld.com |
| Manipulators – MITUSA, Inc. Automated Welding Machine Systems | MITUSA precision welding manipulator design offers a wide variety of ergonomic features. The MITUSALATOR swivel boom welding manipulator product line… | – Efficient weld process column and boom shop mobility – Quick setup and easy installation | – Limited to specific welding applications – Potentially high cost for small operations | mitusaproducts.com |
| Automated Welding: Column & Boom Manipulators, Robotic Welders & Gantry … | Column and Boom Welding Manipulators & Structural Steel Beam Welding Gantry Systems: MIG, Subarc & CMT | – High stability and stiffness of the boom – Ease of use with operator controls | – Limited load capacity for larger projects – Requires specific power supply (480 V, 3-ph) | www.ljwelding.com |
| Home – ArcBoss Welding Manipulators | ArcBoss is a portable welding manipulator designed for enhanced mobility and adjustability, ensuring precision welds with repeatable quality. | – Increases productivity and reduces weld times – Reduces operator fatigue and repetitive motion injuries | – Initial investment may be high for some shops – Requires training for optimal use | arcboss.com |
| Welding manipulator – All industrial manufacturers – DirectIndustry | Welding manipulator – LH series column lift for the petrochemical industry automatic. | – Cost-effective solutions with innovative handling systems. – Prioritizes productivity, safety, and precision. | – Limited to specific applications in the petrochemical industry. – May require additional equipment for optimal performance. | www.directindustry.com |
| Welding Automation and Material Handling Systems | LJ Welding | LJ Welding offers a range of welding automation and material handling systems including manipulators, pipe welding systems, welding positioners, and t… | – High degree of integrity and excellent customer service – Award-winning research and development | – Limited information on specific product features – Potentially high cost for advanced systems |
| welding rotator & positioner | Welding Automation Manufacturer |
Frequently Asked Questions (FAQs)
What is a welding manipulator?
A welding manipulator is a device that helps automate the welding process by positioning the workpiece or the welding torch. It enhances precision and efficiency, making it easier to perform complex welds in various industries.
How do I choose the right welding manipulator manufacturer?
When selecting a manufacturer, consider their experience, product range, customer reviews, and after-sales support. It’s also helpful to check if they offer customization options to meet your specific needs.
What industries commonly use welding manipulators?
Welding manipulators are widely used in industries such as automotive, aerospace, construction, and shipbuilding. They are essential for tasks that require high precision and repeatability in welding operations.
Are welding manipulators easy to operate?
Yes, most modern welding manipulators are designed with user-friendly controls and interfaces. Manufacturers often provide training and support to ensure you can operate the equipment safely and effectively.
What maintenance is required for welding manipulators?
Regular maintenance includes checking and lubricating moving parts, inspecting electrical components, and ensuring proper calibration. Following the manufacturer’s guidelines will help prolong the lifespan of your equipment and maintain optimal performance.